Level 3 LPA

Shift

Are all team members wearing required PPE?

Any slip/trip hazards present(loose cable/ potholes) ?

Are all safety checks completed and signed off by team leader ? Is the Lock Out Tag Out (LOTO) placard in place for each machine?

Is the fire exit route posted and is the route and aisle ways free from anything blocking them?

Are fire extinguishers in place and their tags are current?

Are any fire extinguisher blocked?

Are oily rags stored properly and all flammable items stored in the flammable cabinet?

Are any electrical panels blocked?

Do all containers for liquids and chemicals have WHIMIS labels on them? Verify the correct WHMIS label used.

Are any required error proofing / sensor checks completed and functioning?

Are all red rabbits labeled with calibration sticker? Ensure calibration date is valid.

Does the area have an active Quality Alert or Manufacturing Action Request?

Are the operators signed off on the alert?

Are the operators following the alerts instructions?

Is there a reference sample available and does it match the current production run? (Not applicable for Extrusion/WIP Product)

Are all required II sheets completed? Confirm frequency of the required checks.

Is the First Off/Last Off completed? Verify that the tag is filled out properly and signed off.

Are the parts within specification? Confirm that the Line Leader can demonstrate correctly how to measure a part on the fixture at the required frequency.

Are any required run sheets completed? Are all process parameters monitored at the required frequency? Are the KPI's within spec?

Are the out of spec KPI's validated, identified/signed by the Supervisor and is there a MAR in place?

Are all operators logged into Dalmatian?

Is the training matrix posted and current with all operators on it?

Are there any cleaning tools being used on the parts by operators?

Are the required tools and frequency for replacement indicated on the Work Instruction?

Does this workcell have a GP12 station? If yes, observe the GP12 area for the following questions.

Are the GP12 inspectors following a visual inspection instruction dedicated to GP12 criteria?

Are the GP12 inspectors trained on the instruction? Look for training sign-off.

Is the GP12 station equipped with sufficient lighting and tools/equipment needed for inspection?

Are there Standard Work Instructions for this workcell?

Are operators following Standard Work and signed off on the work instructions?

Does the correct packaging and labelling of finished product match with Standardized Work (Packaging Instructions)? Are all containers stacked properly?

Ask the supervisor / line leader if there is an active Engineering Change taking place in the work cell?

Is the change alert posted?

Is todays date the same or past the effective start date of the alert?

Are there any instructions to modify the process? (i.e. special labeling requirements)

Are the operators following its instruction?

Are the operators using scrap tags to identify nonconforming product and is it being stored/disposed of appropriately?

Is scrapped product being effectively recorded in the workcell? Verify scrap product entries on Dalmation.

Are all WIP racks present and in good condition?<br>Is all Scratch proofing material present and in good condition on all contact surfaces?

Is the Level 2 LPA completed for this workcell in the past month? Verify audit is posted on the Level 1 Production Board.