Information
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Audit Title:
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Rig Manager
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Company Man
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Rig #
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Driller
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HSE Tech/Prepared by
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Conducted on
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Location
Road Access and Lease
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Adequate road direction signs posted<br><br>
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Proper road directions communicated <br>
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Bridge height,weight and width restriction signs<br>
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Power lines, height restriction and warning signs posted
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Adequate pull outs <br>
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Speed limits posted
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Road and lease clean of rubbish
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Lease clean and free of environmental spills
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Open pits marked and fenced
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Is lease properly bermed to prevent runoff from entering or leaving lease
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Comments:
Lease entrance signs
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Drilling operator entrance sign posted
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Are signs clean and legible
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Do signs say H2S warning if required
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Do signs have PPE requirements
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Signage for visitors "Must report to Wellsite supervisor"
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Tight hole no admittance if required
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Comments:
BOP & Well Control Equipment
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BOP shop service current
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Date:
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Choke and kill line hoses fire rated
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All hydraulic hoses and quick couplers within 20 feet of well head fire rated
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Annular preventer closes within 60 seconds (90 seconds if annular is larger than 13 inches)
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Flow tees installed for flow changes in relief lines (installed in proper Orientation)
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Proper measures in place for draining or blowing relief lines ( Ability to blow out lines or drain lines without environmental spills)
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Relief lines properly staked every 30 ft.
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All BOP studs protrude through nuts
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Bleed off lines installed properly
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Pressure test charts availible
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BOP controls properly connected secured and mounted
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BOP pressure test documented in tour book
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Max Allowable Casing Pressure (MACP) posted in manifold shack and doghouse
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BOP drills being preformed and documented in tour book (before any drill out or min 1 time per crew every week)
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Flare line integrity verified and condition of flare line and flare line components
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Casing wear test being preformed (every thirty days minimum requirement)
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Manual locking wheels available
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All open flame type equipment 80 feet from well bore
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Trip sheets being used signed and recorded as per regulatory requirements
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Are degasser and mud systems properly vented
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Is the stabbing valve and inline BOP available, opened and ready for easy installation on the floor
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Are the BOPs and BOP system of the right size and pressure rating.
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Diverter line is a minimum of 6 inches I.D.
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Does diverted line have a hydraulic opening valve with a minimum ID of 6 inches
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Is the HCR valve hydraulically plumbed in a fashion so to will open before the annular closes
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Comments:
Accumulator
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Is the Accumulator the right pressure rating and size
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Is the Accumulator vented outside away from any potential ignition source
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Is the Accumulator 50 feet from well head
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Are the Nitrogen procedures posted by the Accumulator
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Are the nitrogen bottles charged to a minimum of 1800 PSI.
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Is the nitrogen inlet upstream of the pressure side of the Regulators
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Pressure isolation valves are required if nitrogen inlets are downstream of the pressure regulators<br>
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Is there a check valve on the discharge side of the accumulator pump
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Are nitrogen bottles properly stored
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Do nitrogen bottles meet the ABSA 10 year certification
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Does the shear Ram/blind ram controls have a proper safety device (cover)
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Do all controls on the accumulator that are not in use properly locked out or blanked off
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In the Accumulator area are all dangerous good signs, WHIMIS, hearing protection signs, automatic starting signs, and eye protections signs posted.
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Are all accumulator controls properly labeled
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General housekeeping
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Comments:
Manifold
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Heated proper for winter operations
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All electrical in manifold meets class 1 Division 2 Classification
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All valve handles installed
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Proper gauges installed and calibreated
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Drill pipe pressure gauge working
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MACP and Mud weight posted
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Choke positions visible
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Proper view of rig floor
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Proper size and pressure rating for well type<br>
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Proper lighting
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Proper exits and ventalation
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Good house keeping
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Proper procedures for operations of manifold posted. ( hard shut in, soft shut-in. )
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Are all valves properly flagged for open or closed
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No smoking signs posted
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Comments: i.e. does it smell like smoke? is there mess?
Flare Tank
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8 meters cubed (3) capacity
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Drained and clean inside
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Fabricated of heat resistant material
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Proper grounding
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Degasser tank separate from flare tank or equipped with baffle plates to prevent fluid blowout
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Unused lines pluged
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Ignition system proper distance from flare tank and operational
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30 feet load out line
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Impingement plate installed
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Flare stacks rigged up proper
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Condition of connections and are all connections tight
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Comments:
Substrucure
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Fall protection around BOPs
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Walking area around BOPs and cellar area
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Drive lines to draw works properly guarded
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All drift pins complete with proper safety pins installed in all beams and spreaders
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Properly heated for winter operations
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Flow nipple / mud catcher / air stripper split for easy removal for snubbing operations
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Cellar cover present
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Cellar drained and free of debris
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Free of oil and fuel leaks from draw works
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Condition of air tank and air lines
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Free of water leaks,,
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General housekeeping and tidiness
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Comments:
Mud tanks
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Hand rails and fall protection
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Lockouts for all electrical equipment
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Signage - All agitators and mix pumps to be locked out before entry into confined mud tank areas
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Signage. Confined entry code of practice to be reviewed before entering mud tanks
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Proper toe boards around shale shaker areas
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Class 1 division 1 electrical codes being meet for electrical items with-in 6 feet mudtank and shale shale plume
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Class 1 division 2 electrical classification outside of the 5 feet plume on mud tanks
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Proper PPE available and being used in mixing hopper and chemical BBL.
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Tank level monitoring system operating and calibrated proper
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Trip tank level operative
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Electrical chemical bbl available with proper guarding and controlled substance signage
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Eyewash facility's available in mixing area
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Mixing pumps properly guarded
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Degasser tank has fluid
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Safety entry and retrievel Device available for cleaning tanks
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All water and steam valves are gate and not 1/4 ball valves
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Housekeeping and cleanliness.
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Comments:
Mudpumps
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Roof fall protection
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Lockouts available
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Engine exhausts and turbos heat shielded
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Batteries in vented box with proper WHIMIS labels
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Relief valves have proper shear pins installed
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Relief valve shear pins properly marked (color coded)
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Relief valve lines sloped to drain properly
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All guards in place and in good condition
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All high pressure lines have safety cables
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Condition of high pressure lines
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Eye wash facility
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Pulsation dampenter with proper placards
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Condition of tools
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General housekeeping
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Condition of all electrical equipment
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Does all electrical meet Class1 Division 2 electrical classification
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Proper signage ( hearing protection, safety glasses,lockout procedures, autostart, hardhat Area)
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Comments:
Generator and electrical control center
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All energized equipment can be locked out
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All receptacles and breakers identified
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Properly grounded 6 feet apart
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Wiring off of ground and walkways
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Rubber matting under all breaker and control panels
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Battery in proper vented box with WHIMIS lables
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Condition of power cords and electrical plugs
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Engine exhaust and turbos heat shielded
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Engines free of oil and fuel leaks
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Engine fans and belts guarded
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Fire extinguisher
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Proper signage (lockout procedures, autostart, hearing protection, no water, high voltage, etc.)
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Houskeeping
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80 ft. rom well head
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Comments
Doghouse
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Doghouse lights pinned and safety cabled
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Pins in place with proper keepers
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Well control procedures in place
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BOP controls in place and easily accessible
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First Aid kit stocked and clean
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JSA's and Risk assessment and Hazard ID available
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Safety meetings records available
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Well records available for crews
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BOP Drills, Engine kills, check crown saver, documented in tour book
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Proper exits with proper door handles and door swing orientation
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Maximum Allowable Casing Pressure (MACP) posted
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Stick diagram posted (casing)
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SDS book available and kept current
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Hearing protection and safety glasses supplied
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Eyewash station supplied and clean
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Safety belts and lanyards stored proper, clean and in good condition
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Electrical components meet class 1 division 2 electical code
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Bulletin board
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Hydraulic Cable cutter supplied
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General condition of all hand tools
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Emergency phone numbers posted
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Housekeeping
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Floor is in good condition ( not slippery)
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Proper radio / phone communication to wellsite unit
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Fall protection on roof
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Proper signage at doghouse (noise levels, hearing protection, nonsmoking, drug and alcohol policy in effect,all incidents must be reported, etc.
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Comments:
Documents
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Trip sheets completed and signed
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Permit to drill posted
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Weekly safety meeting books with records
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Drilling Rig health and safety committee guidelines
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Operators health and safety guideline posted
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Drilling program available
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Company Policies and safety culture posted
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Pressure test charts available
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Drilling contact on site emergency Contingency manual available
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Notice of supervisor posted
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Copy of OH&S regulations available
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SDS available for controlled mud products
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Comments:
Rig floor
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Lockout on draw works
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Proper guarding over moving mechanical equipment
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Crown saver working
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All electrical components within 10 feet of well head plume meets Class 1 Division 1 electrical code
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Kelly hose safety cabled on both ends
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Top drive service loop hanging proper no impact or rubbing areas on floor or Derrick
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Line spooled safety line
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All lifting slings in good condition and load rated, tags on slings
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Condition of tongs ,iron roughneck, pipe spinner, and safety holdback lines
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Proper hole cover and mouse hole cover
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Condition of slips and dog collars
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Snubbing post at Veedoor
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Mud bucket available and mud bucket condition
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Proper lighting on floor
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Housekeeping
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Brake handle hold down chain - super single
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All draw works controls properly identified
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Draw works free of air leaks
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Proper exits from floor area (3)
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Warning horn working proper
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Condition of tugged and winch cables
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Condition of drilling line
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Vee-door opening properly safety chained
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Condition of Vee-door stairs
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Proper storage of drilling subs and tools on floor
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Comments:
Derrick
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All fasteners with bolts have lock nuts or cotter safety pins
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All repairs or alterations have been documented in the log book
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Crown has a bumper block with mesh wrapping
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Rig is equipped with a proper block hanging line
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Monkey board fingers are straight and safety chained
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Monkey board has wind boards
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Mast certification is posted on the Derrick
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Ladder is in good condition withn6 inch toe room
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Controlled descent device is accessible and in good condition
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Escape line in good condition and mounted on a proper anchor bloc
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Climbing assist supplied and in good condition
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Proper fall arrest on monkey board and Derrick
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All sheaves properly secure and safety cabled
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Crown sheave in good condition
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No loose tools in Derrick
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Proper tethered tool set with log book available
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All pins in place with safety pins installed
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Lighting operational meets electrical classification and safety cabled
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Derrick inspected before raising the Derrick and documented in tour book
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Condition of tong lines safety cables
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Electrical fixtures all in good condition
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Top drive torque tube properly mounted
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Top drive service loop strung properly
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Comments:
Traveling assembly / Top Drive / Swivel
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Sheave all properly guarded
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Top drive /Swivel free of oil and mud leaks
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All fasteners properly pined or bolted with locknuts
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Weight indicator calibrated proper
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Comments:
General safety and safety procedures
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Site specific ERP on location and has been reviewed and tested
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Prejob hazard assessment/meetings are completed before tasks are done. And all controls are put in place
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Gas detection on site and properly calibrated
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Daily walk around done by Rig Manager and Wellsite representative and documented
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JSA's are continually being used and updated
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General housekeeping throughout the Rig area
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basic crew knowledge of safety systems
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Crew Attitude toward safety and safety systems good
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Crew participation in safety meetings, near miss reporting,
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BOP drills Being performed ( crew well control knowledge)
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Man down drills being performed if required
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Back in parking being communicated and being done
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Spotters alway provided for heavy equipment backing up
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New SSE's and personnel identified and properly orientated
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Rig floor danger zone identified and marked
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Power catwalk zone is classified as a buffer zone and 30 feet no go zone flagged when catwalk is in operation (yellow chain and cones)
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Restricted areas all flagged, barricaded and identified
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Lease hazards are communicated to everyone on location
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Lease is properly lighted
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Refuse properly contained
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Safe work permits and hot work permits being used
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Rental equipment properly rigged up
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Operating procedures supplied and crew training provided for rental equipment
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Rental equipment properly grounded and meets electrical codes
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Proper signage on rental equipment
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Rental equipment proper size for job being done
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Rental equipment free of fuel oil mud or steam leaks
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All tanks are proper for fuel spill containment or meet fuel tank spill regulations
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Pipe racks are level and choked and chained together
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Comments:
Crew Training tickets
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Drillers have first line bop training
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H2S alive training<br>
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First aid training
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Second line well control for,Wellsite supervisors and Rig Manager
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Fall arrest / rescue training
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GHS training
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Equipment operator training
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Comments:
Breathing Apparatus
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Condition of face piece good
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Air cylinders full,of air less that 1 year old
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Adequate number of air packs or SCBA's
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Low pressure alarm working
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Positive pressure
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Clean and stored properly
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Crews properly trained on donning air packs
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Spare air cylinders in good condition
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Comments:
Rig site trailers / Living Quarters
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First aid kits available
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Equipped with fire extinguishers
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Smoke alarms working
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Co detectors
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Proper knock out windows
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Spotted 2 meters end to end apart to meet fire regulations
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Bedrooms have proper fire escape windows or doors
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Propane bottled current certification
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Power cords strung proper off of the ground
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Sewage being treated or properly contained and hauled away
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Main entrances have people landings and steps
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Comments:
Toolhouse / Watertank / Fuel Tank / Parts Storage
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Fuel pumps free of leaks and guarded<br>
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Fuel tanks free of leaks and have proper lables
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Fuel lines are free of leaks and rigged up neatly out of harms way
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Fuel fill up hose has proper fill-up nozzel with isolation valve next to tank
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Are all main storage fuel tanks designed to comply with transportation regulation
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Do all small storage/transfer tanks designed with proper spill containment
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Are all fuel tanks a safe distance from open flames and engine exhaust
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Do the main Fuel storage tanks have proper access ladders/stairs with fall protection
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Are water pumps free of leaks and properly guarded
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Are water lines free of leaks and rigged up neatly
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Are all Hazardous materials stored properly with SDS sheets for them
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Are parts all stored neatly and organized
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Are all parts locker clean and free of rubbish and junk
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Are all hand tools and Electric tools in good condition and in safe operating condition
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Is the Rig equipped with a proper tethered tool set for working up the Derrick
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Do air compressors have proper pressure relief valves
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Do all air tank comply with all regulatory Regulations and have been certified within the last 5 years
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Are air compressors properly guarded
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Are Air compressors located in a dry well ventilated area free of natural gas and water vapor
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Are Propane Bottles stored outside and mounted securely for transportation
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Are oil storage bins mounted securely, Contents identified and labled properly
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Is there proper storage for 55 gal drums of oil and chemicals
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Are all entrances and walkways clean and free of loose parts, tools and equipment causing slip and trip hazards
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Comments
Sign off
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Any Additional Comments:
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Safety Representative Signature
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Tool Pusher Signature
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Company Man Signature