Information

  • Document number ; T15/

  • Audit Title

  • Conducted on

  • Personnel, if different from below list

  • Personel:

Infromation

  • Country Fire Authority Fleet Services Department

  • Appliance Manufacturer:

  • Inspection No T15/

  • Brigade:

  • DMO:

  • District

  • Quality assurance officer

  • Date:

  • Time Commenced:

  • Time Completed:

  • Pump hour meter at start

  • Pump hour meter at finnish

  • Odometer at start

  • Odometer at finnish

  • Appliance Details

  • Registration Number:

  • Photo of rego plate

  • Cab Chassis Manufacturer and Model Number

  • Isuzu NPS300 (NH series) -Euro V. 6.5 T GVM, Check on compliance plate

  • Cab Chassis Vin: JAANPS75HD

  • Vin No photo

  • Cab Chassis Engine Number: 4HK1-

  • Cab Chassis Engine Number photo

  • Body Number/Date of manufacture:

  • Body manufacture number if fitted

  • Fire Pump Manufacturer GAAM Mk150

  • Fire Pump Serial No:

  • Pump serial number photo

  • Fire Pump Date of Manufacture:

  • Fire Pump Engine Manufacturer and Model : Kubota D902

  • Fire Pump Engine Serial Number:

  • Pump engine serial no

  • CFA Radio Number: Serial No: RAD:

  • Check radio operation.

  • Latch external speaker, ensure radio is on an analogue channel and override squelch. Ensure speaker and volume controls work correctly.

  • Check antenna fitment

  • Spare antenna and cable mounted on roof

  • Aerial Identification Number

  • Tyre size/make/pattern

  • Water tank #

Cabin

Cabin

Interior from drivers seat

  • All interior lighting

  • Dashboard and and driving instrumentation

  • Vernier throttle control 600-1600 Rpm

  • Park brake operation

  • Heater and A/C operation

  • Cab/chassis radio operation

  • Reverse camera working and orientation is correct

  • Thermaguard curtains, correct fitment and installation

  • Operation

  • Rear window replaced with aluminium panel, fit and Finnish is ok

  • Crew sprays activation switch, operation, label and indicator light.

  • Seating for 3 crew, seats, seat belts functioning correctly. Suspension seat on drivers side

  • Seat belt not fitted buzzer fitted

  • Cabin access handles fitted, secure and yellow in colour

  • Front steps lowered and yellow in colour.

  • Step light

  • Horn operation

  • Windscreen wipers and washers

  • Siren operation

  • Portable radio charger base is fitted

  • 12v power outlet, complete with decal

  • Water tank level panel, check operation and test alarms. No dim function.

  • Intercom operation, fitment to overhead console, cw boom mic and speaker

  • Battery isolation switch and decal. Check exposed terminals are protected

  • Red pump start switch is fitted, cw switch guard.

  • White pump start switch

  • Front spray valve and decal indicating on and off

  • Electric mirror operation and spot mirror fitment

Decals and in cabin stowage

  • Weigh bridge certificate (1st vehicle only)

  • Cab/chassis manuals

  • GAAM pump, Quenchmaster and Kubota engine manuals

  • 3x tanker operating manuals. Including wiring diagrams, plumbing schematic, spare parts list and risk assessment

  • CFA vehicle log book

  • Revolving light, hazard light and flashing headlight switches. Check operation and indicator light.

  • Small first aid kit.

  • Radio test sheets

  • Hazchem scale decal fitted to top LHS of windscreen

  • First aid location decal

  • Seatbelts must be worn decals

  • Step backward decals

  • Use 1st gear decal

  • Small aerial ID decal on passenger side

  • Vehicle dimension decal

  • DPD regeneration decals, 1x OEM and 1x CFA recommended practice decal

  • Circuit breaker and relay ID

Lighting

  • Park lights

  • Head lights

  • Indicators and OEM hazards

  • Tail and Clearance lights

  • Amber reflectors

  • Stop lights

  • Fog lights, including fitment of decal

  • Deck area spot light and check additional points on body

  • Reverse lights and buzzer

  • Red and Blue mini light bar operation. LHS- Red, RHS- blue. Check for rear facing modules not operating.

  • Flashing headlights, must cancel with headlight activation

  • LED hazard lights front and rear, LHS- blue RHS- red.

  • Crew area work lights

  • Deck area panel lights

  • Pump bay light

  • Locker lighting

  • Underbody lighting. Steps, hose reels, rear and front plumbing and A class roll out frame.

  • Rear panel lights

Cabin from passenger seat

  • Map light working

  • Thermaguard curtains, fitment and operation

  • Cabin access handles, fitted and yellow in colour

  • Steps lowered and yellow in colour

  • Step lights

  • Electrical equipment mounted behind passenger seat

Cabin exterior and underbody

  • Polished aluminium bar fitted with central tow pin

  • Number plate mounted on hinge, centrally mounted

  • Fog light fitment if optioned

  • No pinch points for wiring etc.. Security of wiring

  • Metal replacement panels

  • Yellow wheel steps fitted

  • Brass tyre valve extensions fitted

  • Exhaust tail pipe and guard, behind rear wheels

  • Cab tilt locking mechanism

  • Isuzu 80 amp alternator fitted

  • Heat protection fitted to air filter assy and around electrical box.

  • Oblan pre-cleaner fitted

  • Radiator guard fitted

  • Crew protection spray fitted to roof, check fitment with cabin raised

  • Reminder to check aerial ID and engine number with cabin raised

  • Check body mounting, lock plates, spring mounts and clearance for front of body to move. Timber or nylon bearers

  • Check routing of all plumbing, fuel lines, looms and discharges ( must go to ground), expose wiring and fuel lines to be lagged.

  • Galvanised or aluminium frame

  • Aluminium guards fitted to front and rear sides of rear wheels, hinged on lower side

  • Towing eyes fitted to rear of appliance

  • Spare wheel mounting and operation

  • Anderson coupling fitted with a spacer and decal

Cabin decals

  • Tyre pressure decals x4. 2 front, 2 rear

  • FRONT, REAR (kpa)

  • Diesel fuel

  • Tilt bull bar warning.

  • CFA LOGOS

  • Red And yellow chequer board marking

  • Lime green profiling of cabin

  • Fire and reverse fire decal, reverse on drivers side

  • 3x brigade names

Body

Fire fighting body

Body, general

  • Vehicle stowage as appendix, appropriate mounting installed

  • SS fasteners where possible

  • No sharp edges and general condition of body work

  • Check option for stowage and fitment etc..

  • Wiring looms and fuel lines neatly arranged and clamped under body and around vehicle

  • Deutsch DT series connectors used

  • Exposed electrical connection sprayed for protection

N/S and O/S crew access

  • Crew access steps fitted with non slip yellow tread

  • Continuous yellow handrailing (26mm). 525 mm opening

  • Door, self closing hinges. Fitted with a yellow D handle.

  • Battery carrier, fitted with N70 batteries. Appropriately restrained

N/S infill panel and heat shield

  • Latching and hinge operation

  • Fit and finnish, no sharp edges

  • Rubber protection fitted to inside of door

  • Paint protection dots fitted to protect paint from opened door

  • Heat shield fit and finnish

  • Stowage for suction hoses, including hoses and strainer

  • Suction hose Locker door for fit and Finnish, rubber on inside of door.

N/S 1 stowage locker

  • Stowage as per appendix.

  • Locker and door fit and finnish, drain holes in floor. No sharp edges

  • Gas struts fitted, door should tilt to 105 deg

  • Pull down strap fitted

  • Shelves and divider walls

  • 6x vents in rear wall, installed correctly

  • Versatile matting fitted

NS Under tray locker (suction hose)

  • Chequer plate construction with drop down door, compression latches and no sharp edges

  • Mounting

  • Versatile matting fitted

  • Stowage to include; hydrant and couplings

O/S infill panel and heat shield

  • Latching and hinge operation

  • Fit and finnish, no sharp edges

  • Rubber protection fitted to inside of door

  • Paint protection dots fitted to protect paint from opened door

  • Heat shield fit and finnish

  • Stowage for suction hoses

Tray area and stowage

  • Chequer plate floor panels, fitment and no trip hazards

  • Stowed as per appendix

  • Water tank mounting

  • Site tubes and decals

  • Tank cap fitted with restraining chain and strainer

  • Baffle balls fitted to tanks

  • Check overflow piping

  • Equipment bin, fitment, latching and no sharp edges

  • Gas struts to retain open

  • Stowage as per appendix

Deck and pump control panels

  • Compound gauge (rear station only)

  • Pressure gauge

  • Hour meter

  • Oil pressure light, red

  • Pump running light, blue

  • Pump water temperature light, red

  • All switches, light and gauges to be labelled and working

  • Tank level gauges

  • Strobe and audible alarm

  • Pump on/off switch, red and fitted with guard

  • Pump start switch, white

  • Pump throttle up/down, grey

  • Alarm mute button and decal

  • Crew protection water level light, red

  • Intercom, test operation of handheld mic.

Hose reel. Dead reel fitted as standard. Live reel option

  • Stowage as per apendix

  • Check hose reel fitment

  • Leather strap/ nozzle holder

  • Access door, check hinge, latch and retainer.

  • No sharp edges

  • Brake operation. ( dead reel)

  • Rewind handle stowage and operation

Body decals

  • Diamond grade red/yellow striping

  • Body profile outlined, green diamond grade stiping

  • Aerial ID on rear of appliance

  • Quenchmaster flushing procedure

  • Tank fill inlet

  • Tank fill draughting line

  • Hard suction valve, open closed

  • Bleed lines/ suction bleed

  • Priming procedure & water signals decal

  • Step backwards inside crew doors

  • Live hose reel open closed (if fitted)

  • Pump bleed line (if A class foam not fitted)<br>A class controls (if fitted)

Pump

Water pump installation

  • Pumpset, GAAM Mk150/Kubota D902. 24 v with energise to stop solenoid.

  • Painted red

  • Oblan C-02ES air filter assy. Check element and retainer nut

  • Flexible mount

  • Oil drain with extension hose

  • Fuel tank and lines

  • Fuel filter installed

  • Exhaust system, muffler horizontal with vertical tail pipe

  • Safety bar and guarding fitted near pump

  • GAAM Hand primer fitted cw isolation valve, green in colour

Plumbing

  • Stainless steel fabricated plumbing fitted

  • 1x 65 Stortz coupling angled downward

  • 2x 38 mm deliveries angled downward

  • Crew area, 3x 38mm

  • NS & OS under tray deliveries downward sweep

  • All points should be isolatable at or near pump

  • All valving colour coded

  • All valves and couplings colour coded

  • Correct washers installed

  • Stortz couplings at 12 o'clock

  • Thermal relief valve fitted (If A class is fitted)

  • Operation tested

  • Suction strainer and anode

Performance testing. 3 hrs run time preferred.

  • Prime pump or low pressure test

  • Closed pump pressure

  • Idle pressure

  • Idle pressure

  • Pump performance;
    400 kpa
    500 kpa
    600 kpa
    700 kpa
    Max

  • Water alarm tested

  • Spray system tested

  • Time, from alarms till empty (minimum of 5 minutes)

  • Nozzle arrangement, refer to full QA for details

  • Green light illuminates and goes out post test

  • Water Ingres into lockers and control boxes post spray test.

  • Quenchmaster tested

  • Thermal relief valve tested

Drive test

  • Gear change

  • Clutch operation

  • 4wd operation

  • Normal braking performance

  • Exhaust brake operation

  • Steering wheel alignment

  • Vibrations

  • Able to maintain 100 kph

  • Fuel tank full

  • Other items

  • Other items

  • Other items

  • Audit finished

  • Add signature

  • Requires re inspection

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