Information
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Document number ; T15/
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Audit Title
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Conducted on
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Personnel, if different from below list
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Personel:
- Andrew Webb
- Karen Barnett
- Danny O'Neill
- Elliott Barnfather
- Ken Hare
Infromation
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Country Fire Authority Fleet Services Department
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Appliance Manufacturer:
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Inspection No T15/
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Brigade:
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DMO:
- Bairnsdale
- Ballarat
- Cranbourne
- Geelong
- Horsham
- Kangaroo Flat
- Moe
- Mt Evelyn
- Seymour
- Shepparton
- Swan Hill
- Wangaratta
- Warrnambool
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District
- 1
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- 9
- 10
- 11
- 12
- 13
- 14
- 15
- 16
- 17
- 18
- 19
- 20
- 21
- 22
- 23
- 24
- 25
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Quality assurance officer
- Andrew Webb
- Karen Barnett
- Danny O'Neill
- Elliott Barnfather
- Ken Hare
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Date:
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Time Commenced:
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Time Completed:
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Pump hour meter at start
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Pump hour meter at finnish
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Odometer at start
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Odometer at finnish
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Appliance Details
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Registration Number:
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Photo of rego plate
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Cab Chassis Manufacturer and Model Number
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Isuzu NPS300 (NH series) -Euro V. 6.5 T GVM, Check on compliance plate
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Cab Chassis Vin: JAANPS75HD
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Vin No photo
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Cab Chassis Engine Number: 4HK1-
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Cab Chassis Engine Number photo
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Body Number/Date of manufacture:
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Body manufacture number if fitted
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Fire Pump Manufacturer GAAM Mk150
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Fire Pump Serial No:
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Pump serial number photo
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Fire Pump Date of Manufacture:
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Fire Pump Engine Manufacturer and Model : Kubota D902
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Fire Pump Engine Serial Number:
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Pump engine serial no
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CFA Radio Number: Serial No: RAD:
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Check radio operation.
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Latch external speaker, ensure radio is on an analogue channel and override squelch. Ensure speaker and volume controls work correctly.
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Check antenna fitment
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Spare antenna and cable mounted on roof
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Aerial Identification Number
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Tyre size/make/pattern
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Water tank #
Cabin
Cabin
Interior from drivers seat
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All interior lighting
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Dashboard and and driving instrumentation
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Vernier throttle control 600-1600 Rpm
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Park brake operation
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Heater and A/C operation
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Cab/chassis radio operation
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Reverse camera working and orientation is correct
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Thermaguard curtains, correct fitment and installation
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Operation
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Rear window replaced with aluminium panel, fit and Finnish is ok
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Crew sprays activation switch, operation, label and indicator light.
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Seating for 3 crew, seats, seat belts functioning correctly. Suspension seat on drivers side
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Seat belt not fitted buzzer fitted
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Cabin access handles fitted, secure and yellow in colour
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Front steps lowered and yellow in colour.
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Step light
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Horn operation
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Windscreen wipers and washers
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Siren operation
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Portable radio charger base is fitted
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12v power outlet, complete with decal
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Water tank level panel, check operation and test alarms. No dim function.
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Intercom operation, fitment to overhead console, cw boom mic and speaker
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Battery isolation switch and decal. Check exposed terminals are protected
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Red pump start switch is fitted, cw switch guard.
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White pump start switch
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Front spray valve and decal indicating on and off
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Electric mirror operation and spot mirror fitment
Decals and in cabin stowage
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Weigh bridge certificate (1st vehicle only)
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Cab/chassis manuals
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GAAM pump, Quenchmaster and Kubota engine manuals
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3x tanker operating manuals. Including wiring diagrams, plumbing schematic, spare parts list and risk assessment
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CFA vehicle log book
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Revolving light, hazard light and flashing headlight switches. Check operation and indicator light.
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Small first aid kit.
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Radio test sheets
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Hazchem scale decal fitted to top LHS of windscreen
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First aid location decal
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Seatbelts must be worn decals
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Step backward decals
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Use 1st gear decal
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Small aerial ID decal on passenger side
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Vehicle dimension decal
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DPD regeneration decals, 1x OEM and 1x CFA recommended practice decal
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Circuit breaker and relay ID
Lighting
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Park lights
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Head lights
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Indicators and OEM hazards
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Tail and Clearance lights
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Amber reflectors
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Stop lights
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Fog lights, including fitment of decal
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Deck area spot light and check additional points on body
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Reverse lights and buzzer
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Red and Blue mini light bar operation. LHS- Red, RHS- blue. Check for rear facing modules not operating.
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Flashing headlights, must cancel with headlight activation
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LED hazard lights front and rear, LHS- blue RHS- red.
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Crew area work lights
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Deck area panel lights
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Pump bay light
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Locker lighting
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Underbody lighting. Steps, hose reels, rear and front plumbing and A class roll out frame.
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Rear panel lights
Cabin from passenger seat
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Map light working
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Thermaguard curtains, fitment and operation
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Cabin access handles, fitted and yellow in colour
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Steps lowered and yellow in colour
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Step lights
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Electrical equipment mounted behind passenger seat
Cabin exterior and underbody
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Polished aluminium bar fitted with central tow pin
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Number plate mounted on hinge, centrally mounted
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Fog light fitment if optioned
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No pinch points for wiring etc.. Security of wiring
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Metal replacement panels
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Yellow wheel steps fitted
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Brass tyre valve extensions fitted
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Exhaust tail pipe and guard, behind rear wheels
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Cab tilt locking mechanism
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Isuzu 80 amp alternator fitted
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Heat protection fitted to air filter assy and around electrical box.
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Oblan pre-cleaner fitted
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Radiator guard fitted
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Crew protection spray fitted to roof, check fitment with cabin raised
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Reminder to check aerial ID and engine number with cabin raised
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Check body mounting, lock plates, spring mounts and clearance for front of body to move. Timber or nylon bearers
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Check routing of all plumbing, fuel lines, looms and discharges ( must go to ground), expose wiring and fuel lines to be lagged.
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Galvanised or aluminium frame
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Aluminium guards fitted to front and rear sides of rear wheels, hinged on lower side
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Towing eyes fitted to rear of appliance
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Spare wheel mounting and operation
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Anderson coupling fitted with a spacer and decal
Cabin decals
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Tyre pressure decals x4. 2 front, 2 rear
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FRONT, REAR (kpa)
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Diesel fuel
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Tilt bull bar warning.
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CFA LOGOS
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Red And yellow chequer board marking
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Lime green profiling of cabin
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Fire and reverse fire decal, reverse on drivers side
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3x brigade names
Body
Fire fighting body
Body, general
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Vehicle stowage as appendix, appropriate mounting installed
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SS fasteners where possible
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No sharp edges and general condition of body work
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Check option for stowage and fitment etc..
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Wiring looms and fuel lines neatly arranged and clamped under body and around vehicle
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Deutsch DT series connectors used
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Exposed electrical connection sprayed for protection
N/S and O/S crew access
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Crew access steps fitted with non slip yellow tread
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Continuous yellow handrailing (26mm). 525 mm opening
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Door, self closing hinges. Fitted with a yellow D handle.
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Battery carrier, fitted with N70 batteries. Appropriately restrained
N/S infill panel and heat shield
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Latching and hinge operation
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Fit and finnish, no sharp edges
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Rubber protection fitted to inside of door
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Paint protection dots fitted to protect paint from opened door
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Heat shield fit and finnish
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Stowage for suction hoses, including hoses and strainer
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Suction hose Locker door for fit and Finnish, rubber on inside of door.
N/S 1 stowage locker
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Stowage as per appendix.
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Locker and door fit and finnish, drain holes in floor. No sharp edges
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Gas struts fitted, door should tilt to 105 deg
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Pull down strap fitted
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Shelves and divider walls
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6x vents in rear wall, installed correctly
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Versatile matting fitted
NS Under tray locker (suction hose)
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Chequer plate construction with drop down door, compression latches and no sharp edges
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Mounting
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Versatile matting fitted
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Stowage to include; hydrant and couplings
O/S infill panel and heat shield
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Latching and hinge operation
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Fit and finnish, no sharp edges
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Rubber protection fitted to inside of door
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Paint protection dots fitted to protect paint from opened door
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Heat shield fit and finnish
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Stowage for suction hoses
Tray area and stowage
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Chequer plate floor panels, fitment and no trip hazards
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Stowed as per appendix
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Water tank mounting
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Site tubes and decals
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Tank cap fitted with restraining chain and strainer
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Baffle balls fitted to tanks
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Check overflow piping
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Equipment bin, fitment, latching and no sharp edges
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Gas struts to retain open
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Stowage as per appendix
Deck and pump control panels
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Compound gauge (rear station only)
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Pressure gauge
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Hour meter
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Oil pressure light, red
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Pump running light, blue
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Pump water temperature light, red
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All switches, light and gauges to be labelled and working
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Tank level gauges
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Strobe and audible alarm
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Pump on/off switch, red and fitted with guard
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Pump start switch, white
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Pump throttle up/down, grey
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Alarm mute button and decal
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Crew protection water level light, red
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Intercom, test operation of handheld mic.
Hose reel. Dead reel fitted as standard. Live reel option
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Stowage as per apendix
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Check hose reel fitment
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Leather strap/ nozzle holder
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Access door, check hinge, latch and retainer.
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No sharp edges
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Brake operation. ( dead reel)
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Rewind handle stowage and operation
Body decals
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Diamond grade red/yellow striping
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Body profile outlined, green diamond grade stiping
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Aerial ID on rear of appliance
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Quenchmaster flushing procedure
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Tank fill inlet
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Tank fill draughting line
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Hard suction valve, open closed
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Bleed lines/ suction bleed
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Priming procedure & water signals decal
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Step backwards inside crew doors
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Live hose reel open closed (if fitted)
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Pump bleed line (if A class foam not fitted)<br>A class controls (if fitted)
Pump
Water pump installation
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Pumpset, GAAM Mk150/Kubota D902. 24 v with energise to stop solenoid.
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Painted red
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Oblan C-02ES air filter assy. Check element and retainer nut
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Flexible mount
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Oil drain with extension hose
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Fuel tank and lines
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Fuel filter installed
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Exhaust system, muffler horizontal with vertical tail pipe
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Safety bar and guarding fitted near pump
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GAAM Hand primer fitted cw isolation valve, green in colour
Plumbing
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Stainless steel fabricated plumbing fitted
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1x 65 Stortz coupling angled downward
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2x 38 mm deliveries angled downward
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Crew area, 3x 38mm
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NS & OS under tray deliveries downward sweep
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All points should be isolatable at or near pump
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All valving colour coded
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All valves and couplings colour coded
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Correct washers installed
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Stortz couplings at 12 o'clock
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Thermal relief valve fitted (If A class is fitted)
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Operation tested
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Suction strainer and anode
Performance testing. 3 hrs run time preferred.
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Prime pump or low pressure test
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Closed pump pressure
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Idle pressure
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Idle pressure
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Pump performance;
400 kpa
500 kpa
600 kpa
700 kpa
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Water alarm tested
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Spray system tested
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Time, from alarms till empty (minimum of 5 minutes)
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Nozzle arrangement, refer to full QA for details
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Green light illuminates and goes out post test
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Water Ingres into lockers and control boxes post spray test.
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Quenchmaster tested
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Thermal relief valve tested
Drive test
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Gear change
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Clutch operation
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4wd operation
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Normal braking performance
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Exhaust brake operation
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Steering wheel alignment
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Vibrations
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Able to maintain 100 kph
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Fuel tank full
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Other items
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Other items
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Other items
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Audit finished
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Add signature
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Requires re inspection