Magazine PDI

Type

Magazine Commissioner

Is the guide frame set correctly?

Are the guide frame rivnuts tightened?

Are the guide frame screws tightened?

Are the mountings correctly torqued?

Are DCV screws correct?

Are all the labels fitted correcly?

Is the magazine clean? (oil, grease, swarf etc)

Are all the screws tightened? (build)

Are all the lock washers installed correctly?

Is the lubrication routing correct?

Are the chain rail screws blue marked?

Are the lubrication fittings blue marked?

Are the hydraulic fittings blue marked?

Have all the holes been re-tapped?

Is the drive coupling set/tightened correctly?

Are all the sensor caps fitted?

Do all the shafts/ sprockets have wax applied ?

Is the tool loader functioning okay?

Are all the lubrication clips fitted?

Is the read write/head fitted?

Is the paint acceptable?

Is the chain rail aligned correctly?

Is the mounting free from damage?

Are the pockets free from rubbing? (check for debris on inside faces)

Is the additional parts box complete?

Is the pocket tightness acceptable?

Is the magazine free from lubrication leaks?

Is the magazine free from pneumatic leaks?

Are all the screws tightened? (commissioning)

Are the chain rails torqued correctly?

Are all the lubrication clips fitted?

Is the Ges list checked and correct?

Is the handle for the tool loading station in the home position? (manual only)

Are the pop rivets removed from the finger trap covers?

Have all the chain rail inserts been 'blue marked'?

Have all the spring washers been fitted correctly?

Are all the Hydraulic, Pneumatic and Lubrication ports covered using plastic caps ?

Tool cleaning option- Is the 18mm steel pipe fitted? (HSK 100 only)

Tool cleaning option- Have the konig plugs been fitted to the distributor block?

Tool cleaning option- Have the 2 x NRV's fittings been installed into the manifold block?

Tool cleaning option- Is the cable routing correct (HSK63 or manual loaders)

Are the electrical plugs free from damage?

Are the mounting screws for DCV on HSK100 manual tool (02.016548) loader fitted correctly – screw heads and washers should be at the top?

Has the contents of the “additional parts box” been checked and transfered to a cardboard box. Cardboard box must be identified with M No or 75 number?

Have the screws and square washers been placed in the box for attaching the console? (H-series only)

Has the 01.001473 12mm Spherical washer is picked into the box? (H-series only)

Has the 01.000098 M12 x 120mm DIN912 is picked into the box? (Magazines with tool length 600mm) (H-series only)

Has the 01.000102 M12 x 160mm DIN912 is picked into the box? (Magazines with tool length 800mm) (H-series only)

Has the correct specification of the gearbox been fitted as per the GES-List?

Has the correct specification of the motor been fitted as per the GES-List?

Pneumatic Equipment - Have the foot pedal and pipelines been installed to the DCV and secured for transport?

Has all the residual oil, grease and swarf been cleaned/removed from the magazine?- (either fitter or commissioner to clean)

Have the protocols been filled out and signed? (In black ink only)

Has the Assembly been confirmed in SAP (CO11 & MB31)?

Magazine now acceptable