Title Page

  • Site conducted

  • Conducted on

  • Prepared by

Serial Numbers

  • Container Number?

  • Battery Module SN #1

  • Battery Module SN #2

  • Battery Module SN #3

  • Battery Module SN #4

  • Battery Module SN #5

  • Battery Module SN #6

  • Battery Module SN #7

  • Battery Module SN #8

  • Battery Module SN #9

  • Battery Module SN #10

  • Battery Module SN #11

  • Battery Module SN #12

  • Battery Module SN #13

  • Battery Module SN #14

  • Battery Module SN #15

  • Battery Module SN #16

  • Battery Module SN #17

  • Battery Module SN #18

  • Battery Module SN #19

  • Battery Module SN #20

  • Battery Module SN #21

  • Battery Module SN #22

  • Battery Module SN #23

  • Battery Module SN #24

  • Battery Module SN #25

  • Battery Module SN #26

  • Battery Module SN #27

  • Battery Module SN #28

  • Battery Module SN #29

  • Battery Module SN #30

  • Battery Module SN #31

  • Battery Module SN #32

  • Battery Module SN #33

  • Battery Moduel SN #34

  • Battery Module SN #35

  • Battery Module SN #36

  • Battery Module SN #37

  • Battery Module SN #38

  • Battery Control Module #1 SN

  • Battery Control Module #2 SN

  • AC/DC Charger #1 SN

  • AC/DC Charger #2 SN

  • AC/DC Charger #3 SN

  • Inverter SN

  • Inverter SN

  • Inverter SN

  • HVAC #1 SN

  • HVAC #2 SN

  • HUB SN

  • ECM SN

  • ECM MAC ID

  • Router Provider

  • Router SN

  • Router MAC

  • Router IMEI

  • Default Router Name

  • Default Wi-Fi Password

  • Default Admin Password

  • Admin Name

  • Admin Password

  • Router Name

  • Wi-Fi Password

  • SIM Card SN

  • SIM Card Provided

  • SIM APN

Phase/Check - Section 1

  • Canopy has been externally cleaned?

  • Canopy has been internally cleaned?

  • Gasket installed in port connecting both sides of the canopy?

  • Weather strip gasket applied - Fan Vent Panel?

  • Weather strip gasket applied - Outlet Panel?

  • Weather strip gasket applied - Input Cam Panel?

  • Weather strip gasket applied - Output Cam Panel?

  • Breaker box holes - panduit applied?

  • Control box holes - panduit applied?

  • 13052 "100kVA Three Phases PCS" bracket holes - panduit applied?

  • Cable track cut holes - panduit applied?

  • Metal cable track modified/installed?

  • Battery Racks installed/Secure?

  • Torque & mark battery racks to canopy? (M20=85nm)

  • Torque & mark battery rack to battery rack? (M12=50nm)

  • All plastic cable tracks installed?

  • Install all 38 batteries?

  • Install all battery control modules?

  • Install Hub?

  • Torque & mark Inverter #1 bracket to canopy ( M20=85nm)

  • Torque & mark Inverter #2 bracket to canopy (M20=85nm)

  • Torque & mark Inverter #3 bracket to canopy (M20=85nm)

  • Torque & mark Inverter #1 to canopy (M12=100nm)

  • Torque & mark Inverter #2 to canopy (M12=100nm)

  • Torque & mark Inverter #3 to canopy (M12=100nm)

  • Mount Control Panel

  • Mount Breaker Panel

  • Mount Outlet Panel

  • Mount Power Lock Panel

  • Ensure Panels are mounted on the BACK of cutout windows

  • Mount 2 x HVAC units

  • Install 2 x fans

  • Install 3 x filters

  • 1 x fan panel, 1 x LHS Inverter door, 1 x RHS Inverter door

QC Inspection - GATE 1

  • Quality Inspection - QC Only

  • Torque & Mark Control Panel (4 x bolts, M8=12nm)

  • Torque & Mark Breaker Panel (4 x bolts, M8=12nm)

  • Torque & Mark Outlet Panel (4 x bolts, M8=12nm)

  • Torque & Mark Input Powerlock Panel (8 x bolts, M5=6nm)

  • Torque & Mark Output Powerlock Panel (8 x bolts, M5=6nm)

  • Torque & Mark Powerlock Input and Output Panels, top and bottom bolts (M5=6nm & M10=95 in/lbs)

  • Battery Rack to Canopy?

  • Battery Rack to Battery Rack?

  • Inverter to Canopy:

  • Verify 38x batteries installed

  • Verify 3x AC/DC chargers installed

  • Verify 2x battery control modules installed

  • Verify 3x inverters installed

  • Verify 1x HUB is installed

  • Verify all panduit are installed

  • Breaker box holes?

  • Control box holes?

  • 13052 "100kva three-phase PCS" bracket holes?

  • Cable track cut holes?

  • Verify Filters have been installed

  • 1 x fan panel

  • 1 x LHS Inverter door

  • 1 x RHS Inverter door

  • Cable tracks have been modified/installed according to Mechanical Assembly Stage 1 Work Instruction?

Phase/Check - Section 2

  • Pre-assembled flexibars for bateries installed?

  • Pre-assembled DC cables for batteries installed?

  • Cables routed neatly with any excess coiled up & fastened?

  • Pre-assembled comm-cables for batteries installed?

  • Cables routed neatly with any excess coiled up & fastened?

  • Flexibars for battery control modules installed?

  • Power cables for battery control modules installed?

  • Cables routed neatly with any excess coiled up & fastened?

  • Communication cables for battery control modules installed?

  • Cables routed neatly with any excess coiled up & fastened?

  • Pre-assembled power cable for HUBS installed?

  • Cables routed neatly with any excess coiled up & fastened?

  • Pre-assembled cables for Control Panel installed?

  • ECM/Wires installed & secured?

  • E-stop/wires installed & secured?

  • Pre-assembled breaker panel cables installed and secure?

  • Breaker panel cables tied up to corner of canopy?

  • Pre-assembled outlep panel cables installed and secure?

  • Inverter cables installed and secure?

  • HVAC cables installed and secure?

  • Fan cables installed and secure?

  • 24v DC battery wiring installed and secure?

  • Transformer wiring installed and secure?

  • Fire suppression wiring installed and secure?

  • Temperature sensor wiring installed and secure?

  • Smoke detector wiring installed and secure?

  • All internal wiring has been cable-wrapped and secured?

QC Inspection - GATE 2

  • Front Side (Inverter-Doors)

  • Front door exterior painted surface is free of damage, rust, etc?

  • Powr2 serial number plate is installed and accurate information?

  • Enter serial number shown on plate

  • Front door interior painted surface is free of damage, rust, etc?

  • Door gaskets are present, surrounding all edges of both doors and creating a good seal?

  • Interior - Base of unit is free of dirt, debris or loose hardware, etc?

  • Interior - Fire Suppression Canisters are present/secured?

  • Interior - Inverter Cabinets are free from damage?

  • Torque & mark cable track covers (15 x bolts, M6=90in/lbs)

  • Interior - Fiberglass breaker cables tied up to corner of canopy?

  • Both door latch and release the door properly?

  • Door locks function?

  • Torque & mark Output Power Locks (M30=41nm)

  • Torque & mark Input Power Locks (M30=41nm)

  • Ensure no damage to powerlock terminations and wires

  • Ensure no contact between mounting screws and powerlock terminations

  • Torque & mark Inverter #1 terminals (12.5nm)

  • Torque & mark Inverter #1 ground (12.5nm)

  • Torque & mark Inverter #1 bracket ground (12.5nm)

  • Torque & mark Inverter #2 terminals (12.5nm)

  • Torque & mark Inverter #2 ground (12.5nm)

  • Torque & mark Inverter #2 bracket ground (12.5nm)

  • Torque & mark Inverter #3 terminals (12.5nm)

  • Torque & mark Inverter #3 ground (12.5nm)

  • Torque & mark Inverter #3 bracket ground (12.5nm)

  • Torque & mark genset terminal nuts (70nm)

  • RHS Battery door filter panel is tightened and fully marked (20in/lbs)

  • LHS Battery door filter panel is tightened and fully marked (20in/lbs)

  • UN3481 Decal is applied bottom right hand door?

  • Enclosure lift rings and side edges are free of rust and or paint, damage, etc?

  • Breaker Side (Left)

  • Left side exterior painted surface is free of damage, rust, etc?

  • LHS exterior door is closed and secure?

  • All hardware is present?

  • Gasket creates waterproof seal?

  • Torque & mark side door hinges (135in/lbs)

  • Torque & mark side door bolts (135in/lbs)

  • Torque & mark MCCB2 Breaker terminations (120in/lbs)

  • Torque & mark MCCB1 Breaker terminations (28nm)

  • Torque & mark K1 contactor terminations (28nm)

  • Coil torque value - 1nm

  • Torque & mark K5 contactor terminations (28nm)

  • Coil torque value - 1nm

  • Torque & mark distro block termination #1 (3/0 to 500 kcmil = 42nm; 8 AWG to 1/0 AWG = 13.5nm)

  • Torque & mark distro block termination #2 (3/0 to 500 kcmil = 42nm; 8 AWG to 1/0 AWG = 13.5nm)

  • Torque & mark distro block termination #3 (3/0 to 500 kcmil = 42nm; 8 AWG to 1/0 AWG = 13.5nm)

  • Torque & mark distro block termination #4 (3/0 to 500 kcmil = 42nm; 8 AWG to 1/0 AWG = 13.5nm)

  • Torque & mark distro block termination #5 (3/0 to 500 kcmil = 42nm; 8 AWG to 1/0 AWG = 13.5nm)

  • Torque & mark Q3 breaker terminations (3/0 to 500kcmil = 42nm; 8 AWG to 1/0 AWG = 13.5nm)

  • Torque & mark K2 contactor terminations (2nm; coil torque value = 1nm)

  • Input/Output Terminal pull-test (28nm)

  • Ensure nonfuse contator wires are secure, perform pull-test

  • Torque & mark 32a outlet breaker terminations (2nm)

  • Torque & mark 32a inlet breaker terminations (2nm)

  • Torque & mark k3 contactor terminations (2nm)

  • Torque & mark Q5 125a inlet breaker terminations (2nm)

  • Torque & mark ABB single pole breaker terminations (2nm)

  • Torque & mark 16a inlet breaker terminations (2nm)

  • Torque & mark 32a inlet breaker terminations (2nm)

  • Torque & mark 32a inlet contactor terminations (2nm)

  • Ensure nonfuse contactor terminations are secure (pull-test)

  • Ensure energy meter terminations are secure (pull-test)

  • Ensure nonfuse contactor terminations are secure (pull-test)

  • Main breaker is in the OFF position?

  • Main breaker door is locked?

  • Lift rings and side edges are free of rust, paint, damage, etc?

  • Rear Side (Battery Doors)

  • Torque & mark left air conditioner mounting screws (14 bolts x 12.4nm)

  • Torque & mark right air conditioner mounting screws (14 bolts x 12.4nm)

  • Pull-test left air conditioner terminals to ensure the top and bottom terminals are tight

  • Pull-test right air conditioner terminals to ensure the top and bottom terminals are tight

  • Torque & mark battery mounting screws (12-13nm)

  • Torque & mark control module #1 mounting screws (4 bolts x 12-13nm)

  • Torque & mark control module #2 mounting screws (4 bolts x 12-13nm)

  • Torque & mark AC/DC charger #1 mounting screws (4 bolts x 12-13nm)

  • Torque & mark AC/DC charger #2 mounting screws (4 bolts x 12-13nm)

  • Torque & mark AC/DC charger #3 mounting screws (4 bolts x 12-13nm)

  • Verify Battery Hub is secured?

  • Torque & mark AC/DC contactor (28nm)

  • Torque & mark AC/DC breaker (28nm)

  • Torque & mark fire detector #1 mounting screws (28nm)

  • Torque & mark fire detector #2 mounting screws (28nm)

  • Torque & mark battery terminals (38 x batteries, 2 connections each; 55in/lbs)

  • Torque & mark control module #1 terminals (12nm)

  • Torque & mark control module #2 terminals (12nm)

  • RHS HVAC cables secured to track with zip ties?

  • LHS HVAC cables secured to track with zip ties?

  • Battery communication wires are installed correctly?

  • Cables routed to correct locations? (sequence starts with Master Battery - Link 0 to Link 1, etc)

  • Battery covers installed on all batteries?

  • Visually verify 3 x fire suppression canisters are installed and wired

  • Visually verify 4 x smoke detectors are installed and wired

  • UN3481 decal is applied bottom right hand door of container

  • INTERIOR- Base of the unit is free of dirt, debris, or loose hardware.

  • INTERIOR- Fire Suppression Cannisters are present / secured

  • INTERIOR- HVAC Gaskets are present and properly installed

  • INTERIOR- Battery wires are dressed properly and are not crossed, hanging, or showing excess in plain sight.

  • Both Door latches release the door and lock it, securely.

  • Door gaskets are present surrounding all edges of both doors creating a seal around the doors.<br>

  • Enclosure Lift Rings and side edges (circled in red) are free of rust and/or paint damage.<br>

  • CONTROL SIDE (RIGHT)

  • "TORQUE & MARK RAIN GUARD ABOVE THE CONTROL DOOR<br><br>TORQUE = 135 LB.IN"<br>

  • "TORQUE & MARK SIDE DOOR HINGES<br><br>TORQUE = 135 LB.IN"<br>

  • "TORQUE & MARK SIDE DOOR BOLTS, TORQUE = 150 LB.IN"

  • "TORQUE & MARK FAN MOUNTING BOLTS; (x2 Fans - x8 Bolts Total) TORQUE: M6= 10N.m"

  • "TORQUE & MARK RAIN GUARD BOLTS; TORQUE = 135 LB.IN"

  • "PULL TEST<br><br>Perform Pull Test on Nonfuse Contactor <br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST<br><br>Perform Pull Test on Relay, Contactors & Nonfuse contactors in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST - EDR (LEFT & RIGHT) TOP & BOTTOM TERMINALS.<br><br>Perform Pull Test on EDRs in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST - DRS TOP & BOTTOM TERMINATIONS<br><br>Perform Pull Test on DRS in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST - INPUT TERMINAL BLOCK TOP & BOTTOM TERMINATIONS<br><br>Perform Pull Test on Terminal Block in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST - OUTPUT TERMINAL BLOCK TOP & BOTTOM TERMINATIONS<br><br>Perform Pull Test on TERMINAL BLOCK in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST - SYNC CHECK & NETWORK SWITCH <br><br>Perform Pull Test on Sync Check Mounting bracket & Ethernet cables in image<br><br>Ensure all wires are tight and Sync Check is mounted securely"<br>

  • "PULL TEST PLC CPU TOP AND BOTTOM TERMINALS. <br><br>ENSURE ALL WIRES ARE SECURE."<br>

  • "PULL TEST RB1 TERMINALS TOP & BOTTOM. <br><br>ENSURE ALL WIRES ARE SECURE IN TERMINATION POINTS"<br>

  • "PULL TEST - RELAYS ""K14, K11, K12 & K13"" TOP & BOTTOM TERMINATIONS<br><br>Perform Pull Test on Relays in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST - ""24V & 0V Distro Blocks"" TOP & BOTTOM TERMINATIONS<br><br>Perform Pull Test on Distro Blocks in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST <br><br>RELAYS ""K10, K7, K8, & K9"" + NONFUSE CONTACTS <br><br>TOP & BOTTOM TERMINATIONS<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST - RELAYS ""K37, K34, K35 & K36"" TOP & BOTTOM TERMINATIONS<br><br>Perform Pull Test on Relays in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "PULL TEST - DC CONVERTER + NONFUSE CONTACTS<br>TOP & BOTTOM TERMINATIONS<br><br>Perform Pull Test on Components in image<br><br>Ensure all wires are tight and none come loose from Termination points"<br>

  • "TORQUE & MARK NTS-1200 TERMINALS. <br><br>TORQUE: = 35 N.m"<br>

  • PULL TEST E-STOP TERMINAL TOP AND BOTTOM TERMINALS. ENSURE THE WIRES ARE SECURE.<br>

  • PULL TEST ECM SELECTOR SWITCH TERMINAL TOP AND BOTTOM TERMINALS. ENSURE THE WIRES ARE SECURE.<br>

  • RIGHT SIDE EXTERIOR painted surface is free of damage, rust, and/or other paint discrepancies (both doors).<br>

  • "RIGHT SIDE EXTERIOR DOOR <br><br>Door is closed & secure<br>All Hardware is present<br>Gasket Creates Waterproof seal"<br>

  • Visually verify Control Panel is secure & all wires present

  • Visually verify ECM & all wires are present / secure<br>

  • Visually verify E-Stop & all wires are present / secure<br>

  • "ECM Decals are installed on the ECM.<br>(External & Internal)"<br>

  • INTERIOR- Verify ECM wires are neatly mounted<br>

  • INTERIOR- E-Stop wires Wires are cleanly dressed<br>

  • INTERIOR- Control Panel Wiring is not dangling and has no loose connections<br>

  • Control Door & ECM Door both lock / unlock successfully.<br>

  • EXTERIOR FAN PANEL - All Hardware Present<br>

  • Enclosure Lift Rings and side edges (circled in red) are free of rust and/or paint damage.<br>

  • Lift Rings and Side Edges (circled in red) are free of rust and/or paint damage<br>

Phase/Check - Section 3

  • "BMS Configuration by setting DIP Switches"BMS Configuration by setting DIP Switches<br><br>BMS 1: #1- ON & #6- ON<br>BMS 2: #2- ON & #6- ON"<br>

  • "Charger Conditon: <br>Ensure that the charger is kept in the On position (By keeping the BMS Off)<br>Set the slave ID on the 3 chargers to 2, 3 and 4. <br>This needs to be set by pressing the down button and holding the button to enable the charger setting."<br>

  • Set the Slave ID on the Energy meter as 0 and 1 (Check the setting)<br>

  • "HUB Configured Correctly <br><br>DIP Switch settings: #1 - ON, #2 - ON & #6 ON"<br>

  • AnyDesk Application Installed<br>

  • AnyDesk Application ID Assigned

  • AnyDesk Application Password Assigned<br>

  • Latest router Firmware is installed. Latest revision is located and downloaded on the routers website HERE<br>

  • Router configuration installed. Router configuration is located on Teltonika's website via the installation wizard.<br>

  • Sim Card installed & APN configured on router.<br>

  • "Inverter Settings & Configuration Completed<br>DIP Switches are set as follows:<br><br>Master Inverter: <br>SWR4 #1- OFF #2- OFF #3- OFF<br>SWR3 #1- ON #2- ON #3- ON<br>SWR5 #1- OFF #2- OFF #3- OFF<br><br>Slave Inverter 1: <br>SWR4 #1- OFF #2- OFF #3- OFF<br>SWR3 #1- OFF #2- OFF #3- OFF<br>SWR5 #1- OFF #2- OFF #3-OFF<br><br>Slave Inverter 2: <br>SWR4 #1- OFF #2- OFF #3- OFF<br>SWR3 #1- OFF #2- OFF #3- OFF<br>SWR5 #1- OFF #2- OFF #3-OFF"<br>

  • SYNCHROCHECK SETTINGS APPLIED & SAVED<br>

  • HVAC SETTINGS APPLIED<br>

  • "ENERGY METER SETTINGS APPLIED <br><br>(Reconfirm that the settings have been saved)"<br>

Electrical Functionality Test

  • "1. Ensure wired connection is disconnected at each Fire Suppression Cannister

  • 2. Power ON the unit

  • 3. Place Magnet up to a single Smoke Detector

  • 4. Using Multimeter take reading at wired connection of each Fire Suppression Cannister

  • 5. Verify 24V reading is present at all Fire Suppression Cannisters

  • 6. Repeat ""Steps 3-5"" until all Smoke Detectors have been tested

  • PASSING RESULTS: 24V Reading will be present at ALL Suppression Cannister's wired connection upon testing each Smoke Detector with a magnet"

  • "VERIFY FIRE SUPRESSION CANISTER CONNECTION SUCCESSFUL PASSING RESULTS: Suppression Cannister wiring will read 24V using multimeter"

  • CHARGING/DISCHARGING

  • "VERIFY CONTINUITY ON POWERLOCK INPUTS<br><br>PASSING RESULTS: Each line should indicate continuity is present. If continuity is present on all 3 lines, the UUT passes."<br>

  • "VERIFY CONTINUITY ON POWERLOCK OUTPUT<br><br>PASSING RESULTS: Each line should indicate continuity is present. If continuity is present on all 3 lines, the UUT passes."<br>

  • "VERIFY COMMUNICATION BETWEEN ECM ADVANTAGE, PCS INVERTERS, BATTERIES, AND ROUTER<br><br>PASSING RESULTS: ECM Advantage displays SOC values from the PCS Inverters and Batteries"<br>

  • "VERIFY GENERATOR VOLTAGE AND FREQUENCY.<br><br>PASSING RESULTS: <br>1. Voltage should read 260V-277V between line to neutral on L1L-N, L2L-N, and L3L-N. <br><br>2. FREQUENCY should read 47-50hz"<br>

  • "Document Results L1L-N - L2L-N - L3L-N - Hz -"

  • "VERIFY GENSET CONTROL FUNCTIONALITY<br><br>PASSING RESULTS: Enabling GENSET CONTROL STATE to ON, calls for Generator"<br>

  • "INITIAL BATTERY CHARGE COMPLETE (CHARGED FULLY to 100%).<br><br>PASSING RESULTS: Initial Charge passes when SOC reaches 100%"<br>

  • "INVERTER & BATTERY TEMPERATURE SENSORS OPERATE CORRECTLY<br>(°C for EU builds)<br><br>PASSING RESULTS: <br><br>Inverter Temp - Range between 40°C - 45°C<br>Battery Temp - Range between 40°C - 45°C"<br>

  • "Document Results: Inverter Temperature: Battery Temperature:"

  • VERIFY TEMPERATURE READINGS

  • ECM FUNCTIONALITY

  • "a. Press the power on Function and ensure the System Turns on
    Verifciation: Output voltage, and frequency is visible on the dashboard page."
    "b. Set the different types of inputs and select the charger function for the 125A, 32A and 16A sockets in the settings page.
    Verificaiton: Set the charger current limit in the genset page or the grid page.
    And observe the values displayed on the ECM page."
    c. Set the power lock input connection and verify the voltage, current and power for the grid and the genset poage.
    d. Run the system for 2 Charge - Discharge Cycles from 90% SoC To 20% Soc.
    e. Ensure all the doors are closed and the system is ran at full load capacity.
    f. Note the temperature readings in the system to ensure full load functionality. (The load condition need to be tested at 240kW).
    g. Charge the unit at full load condition of 240kW With all the doors closed and note down the temperatuer readings.

  • "VERIFY FUNCTIONALITY ON INPUT CEE (125A) SOCKET.<br><br>PASSING RESULTS: Contactor will make an audible click, and ECM should indicate unit is charging."<br>

  • "125A OUTPUT OPERATES CORRECTLY AND DIFFERENTIAL RELAY OPERATES CORRECTLY.<br><br>PASSING RESULTS: 1) Voltage reads between 229-230V on multimeter 2) successfully discharges"<br><br>

  • "VERIFY CONTINUITY ON INPUT CEE (32A) SOCKET.<br><br>PASSING RESULTS: Each line should beep indicating continuity is present. If continuity is present on all 3 lines, the UUT passes. Every fuse and protective device is connected in the line conductor only."<br>

  • "VERIFY FUNCTIONALITY ON INPUT CEE (32A) SOCKET.<br><br>PASSING RESULTS: Contactor will make an audible click, and ECM should indicate unit is charging."<br>

  • "VERIFY CONTINUITY ON OUTPUT CEE (32A) SOCKET.<br><br>PASSING RESULTS: Each line should beep indicating continuity is present. If continuity is present on all 3 lines, the UUT passes. Every fuse and protective device is connected in the line conductor only."<br>

  • "32A OUTPUT OPERATES CORRECTLY AND DIFFERENTIAL RELAY OPERATES CORRECTLY.<br><br>PASSING RESULTS: 1) Voltage reads between 229-230V on multimeter 2) successfully discharges"<br>

  • "VERIFY CONTINUITY ON INPUT CEE (16A) SOCKET.<br><br>PASSING RESULTS: Each line should beep indicating continuity is present. If continuity is present on all 3 lines, the UUT passes. Every fuse and protective device is connected in the line conductor only."<br>

  • "VERIFY FUNCTIONALITY ON INPUT CEE (16A) SOCKET.<br><br>PASSING RESULTS: Contactor will make an audible click, and ECM should indicate unit is charging."<br>

  • "VERIFY CONTINUITY ON OUTPUT CEE (16A) SOCKET.<br><br>PASSING RESULTS: Each line should beep indicating continuity is present. If continuity is present on all 3 lines, the UUT passes. Every fuse and protective device is connected in the line conductor only."<br>

  • "16A OUTPUT OPERATES CORRECTLY AND DIFFERENTIAL RELAY OPERATES CORRECTLY.<br><br>PASSING RESULTS: 1) Voltage reads between 229-230V on multimeter 2) successfully discharges"<br>

  • "BREAKER TEST- Triple Pole C16 Breaker TO OUTPUT <br><br>PASSING RESULTS: Turning C16 breaker off cuts power to the OUTPUT. Turning the C16 breaker back on restores power to the OUTPUT."<br>

  • "BREAKER TEST- Triple Pole C32 Breaker TO OUTPUT <br><br>PASSING RESULTS: Turning C32 breaker off cuts power to the OUTPUT. Turning the C16 breaker back on restores power to the OUTPUT."<br>

  • "BREAKER TEST- Triple Pole C125 Breaker TO OUTPUT <br><br>PASSING RESULTS: Turning C125 breaker off cuts power to the OUTPUT. Turning the C16 breaker back on restores power to the OUTPUT."<br>

  • "VERIFY E-STOP FUNCTIONALITY. <br><br>PASSING RESULTS:<br>1) “E-Stop Pushed"" alarm is triggered in the Advantage notification screen <br>2) The PCS inverters' state will change to FAULT indicating power has been cut. <br><br>Pull the E-stop button back out to re-activate. The PCS inverters will change their state to STANDBY indicating the E-stop is working and passes."<br>

  • "VERIFY HVAC SYSTEM FUNCTIONALITY<br><br>PASSING RESULTS: Adjusting configuration settings on HVAC control panel from min-max settings should activate the heating system & cooling system <br><br>Visually Verify Heating System Turns ON/OFF - when activated<br>Visually Verify Cooling System Turns ON/OFF - when activated"<br>

  • "VERIFY INVERTER VOLTAGE AND FREQUENCY .<br><br>PASSING RESULTS: <br>1. Voltage should read 260V-277V between line to neutral. <br><br>2. FREQUENCY should read 47-50hz"<br>

  • "Document Results L1L-N - L2L-N - L3L-N - Hz -"

  • "ROUTER HAS WI-FI CONNECTIVITY<br><br>PASSING RESULTS: Wi-fi WAN states ""Connected"" on the Advantage Dashboard. This indicates wi-fi connectivity is present."<br>

  • "VERIFY FIRE SUPRESSION CANISTER CONNECTION SUCCESSFUL<br><br>PASSING RESULTS: Suppression Cannister wiring will read 24V using multimeter<br><br>

  • "BMS SIGNAL VERIFICATION- FIRE SUPPRESSION SYSTEM

    NOTE: MAKE SURE THAT THE FIRE SUPPRESSORS/STAT-X IS REMOVED BEFORE STARTING THE TEST TO AVOID ACTIVATING THE SYSTEM

  • "VERIFY FANS FUNCTIONALITY<br><br>PASSING RESULTS: Fans will power on while MAX UNIT is on standby mode"<br>

  • "POWERED OFF<br><br>Both BMS have AC1 & AC2 OFF<br><br>Both Inverters OFF<br><br>Both Main Breakers ON<br><br>ECM Selector Switch OFF"<br>

  • "VERIFY THE CHARGER FUNCTIONALITY. <br>Passing Results: Verfiy there is no alarm on the charger and the unit is communicating."<br>

QC INSPECTION: GATE 3

  • Quality Inspection- QC ONLY
    QC has reviewed all data presented above have verified that all results meet the required Test Parameters
    QC INSPECTION GATE 3 COMPLETED BY:
    QC INSPECTION
    Quality Inspection- QC ONLY

  • FRONT SIDE (DOUBLE DOORS)

  • Ensure all three (plastic) cable track covers are installed. Tracks must be tightly secured without movement<br>

  • breaker panel protective split tubing is installed according to images x3<br>

  • Cam Protective split tubing is installed according to image x4<br>

  • Inverter Wire Protective split tubing is installed according to image. x3- EMPTY INVERTER POSITION<br>

  • Inverter Wire Protective split tubing is installed according to image. x2- MIDDLE INVERTER POSITION

  • Inverter Wire Protective split tubing is installed according to image. x2- RIGHT HAND SIDE INVERTER POSITION<br>

  • ECM/RELAY PANEL SPLIT TUBING IS PRESENT (X1) AND INSTALLED AS SHOWN IN THE PHOTO<br>

  • BREAKER BOX EDGE PROTECTORS INSTALLED- TOP ONLY

  • BREAKER BOX EDGE PROTECTORS INSTALLED- TOP ONLY

  • Cam wire BOX edge protectors installed.

  • "Edge Protectors installed on all 3 inverter backets.

  • Edge protectors must be installed with glue and must not lift from mounting surface."

  • "Edge Protectors installed on center stainless tray cutouts to all 3 inverter brackets.

  • Edge protectors must be installed with glue and must not lift from the mounting surfae."

  • "all edge protectors are installed and glued on 5 locations of steel wire tray- LHS

  • Edge protectors must be installed with glue and must not lift from mounting surface"

  • "all edge protectors are install and glued on 3 locations of steel wire tray- FLOOR

  • Edge protectors must be installed with glue and must not lift from mounting surface"

  • "all edge protectors are installed and glued on 4 locations of steel wire tray- RHS

  • Edge protectors must be installed with glue and must not lift from mounting surface"

  • "Inside has been thoroughly cleaned.

  • No loose hardware, wire, or metal shavings a present.. be sure to check underneath trays and in tight areas with magnet if needed."

  • Door Locking Mechanisms are aligned and both doors lock and unlock appropriately.

  • Supplier (Transit) Duct Tape is removed.

  • EXTERIOR IS COMPLETELY FREE OF ALL RUST AND/OR RUST DRIP LINES

  • INTERIOR IS COMPLETELY FREE OF ALL RUST AND/OR RUST DRIP LINES

  • Stickers have been placed to cover the holes on the insides of the door handles.

  • The GPS from the RHS wire tray is secured as pictured.

  • "FRONT Decals are installed:

  • 1. DANGER LIVE ELECTRICAL EQUIPMENT LABEL

  • 2. DANGER LIVE ELECTRICAL EQUIPMENT LABEL

  • 3. RESTRICTED ACCESS LABEL

  • 4. RESTRICTED ACCESS LABEL

  • NO BUBBLES, WRINKLES OR DEFECTS

  • DECALS APPLIED CLEANELY"

  • Ensure ALL safety stickers installed & applied Cleanly

  • Ensure doors have assigned filters installed

  • EXTERIOR is free of damage, scratches, scuffs or blemishes

  • INTERIOR is free of damage, scratches, scuffs or blemishes

  • Door latches are shut and create full seal around doorway

  • "UN3481" Decal is applied bottom right hand door

  • All exterior hardware is present and free of damage

  • FRONT DOORS ARE LOCKED

  • BREAKER PANEL SIDE

  • EXTERIOR IS COMPLETELY FREE OF ALL RUST AND/OR RUST DRIP LINES

  • INTERIOR IS COMPLETELY FREE OF ALL RUST AND/OR RUST DRIP LINES

  • "BMS1 is properly wired, and the cables are cleanly managed.

  • (see photo)"

  • "BMS2 is properly wired, and the cables are cleanly managed.

  • (see photo)"

  • Door Locking Mechanisms are aligned and both doors lock and unlock appropriately.

  • "FIRE SURESSION CANINSTER 1- BRACKET HARDWARE IS TORQUED PROPERLY AND SECURE. NO LOOSE HARDWARE IS PRESENT

  • TORQUE: Bracket: 85 ft-lbs"

  • "FIRE SURESSION CANINSTER 1- C-CLAMP HARDWARE IS TORQUED PROPERLY AND SECURE. NO LOOSE HARDWARE IS PRESENT

  • TORQUE: C-Clamp: 60 ft-lbs"

  • "FIRE SURESSION CANINSTER 2- BRACKET HARDWARE IS TORQUED PROPERLY AND SECURE. NO LOOSE HARDWARE IS PRESENT

  • TORQUE: Bracket: 85 ft-lbs"

  • "FIRE SURESSION CANINSTER 2- C-CLAMP HARDWARE IS TORQUED PROPERLY AND SECURE. NO LOOSE HARDWARE IS PRESENT

  • TORQUE: C-Clamp: 60 ft-lbs"

  • Stickers have been placed to cover the holes on the insides of the door handles.

  • "REAR SIDE Decals are installed:

  • 1. RESTRICTED ACCESS LABEL

  • 2. RESTRICTED ACCESS LABEL

  • 3. DANGER LIVE ELECTRICAL EQUIPMENT LABEL

  • 4. DANGER LIVE ELECTRICAL EQUIPMENT LABEL

  • 5. HAZARDOUS DC VOLTAGE LABEL

  • 6. HAZARDOUS DC VOLTAGE LABEL

  • 7. LITHIUM ION BATTERIES LABEL

  • NO BUBBLES, WRINKLES OR DEFECTS

  • DECALS APPLIED CLEANELY"

  • Ensure ALL safety stickers installed & applied Cleanly

  • MAIN BREAKERS are in the OFF position

  • Door latches are shut and create full seal around doorway

  • Side is free of damage, scratches, scuffs or blemishes

  • All exterior hardware is present and free of damage

  • Silicone is applied to battery side access door

  • GROUND LUG is installed on the Canopy Skid

  • POWERLOCK Panel Door is Shut & LOCKED

  • Breaker Panel Door is Shut & LOCKED

  • REAR SIDE (DOUBLE DOORS)

  • EXTERIOR IS COMPLETELY FREE OF ALL RUST AND/OR RUST DRIP LINES

  • INTERIOR IS COMPLETELY FREE OF ALL RUST AND/OR RUST DRIP LINES

  • ECM Door closes and locks cleanly- Doors should not be difficult to turn

  • Pull test all wires, including ones that were already run on the Control Panel.

  • The locks on the Control Panel door lock and unlock in the same directions. The latch on the inside faces down when the door is unlocked.

  • The handle on the ECM door is vertical when the ECM door is unlocked.

  • "CONTROL SIDE Decals are installed:

  • 1. DANGER LIVE ELECTRICAL EQUIPMENT LABEL

  • 2. ADVANTAGE LOGO LABEL

  • 3. WARNING READ OPERATOR""S MAUNAL LABEL

  • 4. NOTICE CONNECT AN EARTH TERMINAL TO THE GROUND LABEL

  • 5. NOTICE CONNECT AN EARTH TERMINAL TO THE GROUND LABEL

  • NO BUBBLES, WRINKLES OR DEFECTS

  • DECALS APPLIED CLEANELY"

  • Ensure ALL safety stickers installed & applied Cleanly

  • INTERIOR is free of damage, scratches, scuffs or blemishes

  • "Battery Control Modules + HUB Turned ""OFF""

  • ALL Batteries left in the ""ON"" position"

  • Door latches are shut and create full seal around doorway

  • EXTERIOR is free of damage, scratches, scuffs or blemishes

  • All exterior hardware is present and free of damage

  • Silicone is applied to gaps on both HVAC Systems

  • Control Panel Side

  • Ensure ALL safety stickers installed & applied Cleanly

  • POWR2 Rating Plate Present Door

  • ECM DOOR jams are clean and free of dust & debris

  • ECM WINDOW is free of damage/imperfections

  • ECM Control Switch is in the OFF position

  • ECM window is closed & Unit's Keys are present within Door Jam

  • Control Panel Side is free of damage, scratches, scuffs or blemishes

  • Control Panel Side all exterior hardware is present and free of damage

  • "Fuse for Fire Suppression System has been left OPEN

  • *Customer to close fuse upon receiving unit*"

QC PHOTOS

  • "All Keys are properly labeled and present in the Unit's Key Bag."All Keys are properly labeled and present in the Unit's Key Bag.<br><br>1. Panel Door (1 Key)<br>2. ECM/INV Door (2 Keys together)<br>3. Selector (2 Keys together)<br>4. Latch Door (2 Keys together)<br>5. Panel Door (1 Spare Key)<br>6. Key Bag with the unit's Serial Number"<br>

  • Key Bag with all Keys Is staged within the ECM Door.<br>

  • "Photos submitted of COMPLETED Unit 1. FRONT w/ DOORS CLOSED- x1 external"

  • "Photos submitted of COMPLETED Unit 2. FRONT w/ DOORS OPEN- x1 internal"

  • "Photos submitted of COMPLETED Unit 3. LEFT SIDE- all doors closed - x1 external"

  • "Photos submitted of COMPLETED Unit 4. LEFT SIDE w/ breaker panel door open- x1 internal"

  • "Photos submitted of COMPLETED Unit 5. REAR w/ DOORS CLOSED- x1 external"

  • "Photos submitted of COMPLETED Unit 6. Rear w/ DOORS OPEN- x1 internal"

  • "Photos submitted of COMPLETED Unit 7.RIGHT SIDE- all doors closed - x1 external"

  • "Photos submitted of COMPLETED Unit 8.RIGHT SIDE w/ ECM door open - x1 external"

  • "Photos submitted of COMPLETED Unit 9. ROOF - x1 external >>>"

  • All x9 Photos Submitted of Completed Unit

  • INSPECTION TAG is completely signed off and unit is ready to ship

Final Sign-off

  • Signature of Inspector - Unit Complete

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.