Information
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Document number T15/
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Audit Title
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Conducted on
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Personnel, if different to list below
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- Danny O'Neill
- Andrew Webb
- Karen Barnett
- Elliott Barnfather
- Ken Hare
Quality Insurance Inspection Medium Tanker Inspection
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Country Fire Authority Fleet Services Department
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Appliance Manufacturer:
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Inspection No T15/
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Brigade:
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DMO:
- Bairnsdale
- Ballarat
- Cranbourne
- Geelong
- Horsham
- Kangaroo Flat
- Moe
- Mt Evelyn
- Seymour
- Shepparton
- Swan Hill
- Wangaratta
- Warrnambool
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District
- 1
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- 9
- 10
- 11
- 12
- 13
- 14
- 15
- 16
- 17
- 18
- 19
- 20
- 21
- 22
- 23
- 24
- 25
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CFA Quality Assurance Officer:
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Date:
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Time Commenced:
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Time Completed:
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Pump hour meter at start
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Pump hour meter at finnish
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Odometer at start
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Odometer at finnish
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Appliance Details
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Registration Number:
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Rego plate photo
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Y2-E63A TFT monitor Serial number: TFT-Y
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Cab Chassis Manufacturer and Model Number
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Hino Series 500 GT8JGT1JSER2C/CA (4X4) Crew Cab Chassis (G.V.M 13,00KG - CHECK ON COMPLIANCE PLATE)
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Cab Chassis Vin: JHDGT8JKMXXX
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Vin No photo
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Second Stage of Manufacture Plate (NOTE: Vass certificate for early vehicles
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Cab Chassis Engine Number: J08E-VE
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Cab Chassis Engine Number photo
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Body Number/Date of manufacture:
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Body manufacture number if fitted
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Fire Pump Manufacturer GAAM Mk300D
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Fire Pump Serial No:
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Pump serial number photo
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Fire Pump Date of Manufacture:
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Fire Pump Engine Manufacturer and Model : Hatz2L41C
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Fire Pump Engine Serial Number:
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Pump engine serial no
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Isuzu 2CA1 UHPS Serial No & Date of Manufacture:
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UHPS serial number photo
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CFA Radio Number: Serial No: RAD:
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Aerial Identification Number
Cabin
Cabin Interior - from the Drivers seating position
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1.1 Vehicle key ring to include:
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2 x c/c ignition door lock
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1 x deck/ rear access control panel key
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1.2 Drivers seating - ISRICHECK FULL
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Check full operation<br>
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lap/sash seatbelts working
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1.3 Forward interior lights
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1.4 All dashboard driving instrumentation
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1.5 Horn
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1.6 Electric rear side mirrors - LHS/RHS
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1.7 Park brake operation
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1.8 Hino DIR6100 Multi-media display unit all
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All functions working correctly
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Truck radio - ABC 774 (check antenna insulated where it touches body work)
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Reversing camera - automatic with reverse signal & manual via display unit, including volume and correct screen orientation.
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1.9 Windscreen wipers including washer
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1.10 Electric windows - Forward LHS/RHS
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1.11 Heated mirrors - LHS/RHS
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1.12 Air conditioning system
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1.3 Heating system
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1.14 Flooring material
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1.15 General cleanliness
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1.16 idle speed control ( idle 600rpm- max1000rpm)
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1.17 Access grab handles - A and B pillar
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Mounting security and Yellow colour
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1.18 Thermagaurd Radiant Curtians (Forward windscreen & Front driver) - installation and figment. Check:
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Upper fixing of bracket
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Coverage over glass when deployed ( full seal - block out light)
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Security of Velcro - rivet/body washer nom. 150mm spacing, glued around edges (plastic trim only)
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Not damaged - esp. Foil side
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1.19 Ensure front curtain re-rolled with "wings" out (not folded) and wrapping to A pillar
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1.20 Battery Isolation switch including decal. RHS of drivers seat. Terminals in wheel arch protected
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1.21 Front sprays handle (Red) & "FRONT SPRAYS OPEN/CLOSED" decal (decal to be placed on gear shift console) arrows indicating same as handle movements.
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1.22 24hr digital clock - central overhead console
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1.23 GREEN LED & "CREW SPRAYS ACTIVATED" decal (BLACK writing on YELLOW back ground) - central overhead console
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DECALS - from the front1.24
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1.24 First Aid Kit ( front windscreen upper passenger side)
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1.25 Hazchem Scale (front windscreen upper passenger side) - CFA supply
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1.26 "SEAT BELTS MUST BE WORN"
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Front
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1.27 "STEP BACKWARDS" - 2 locations (inside doors)
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1.28 Circuit Breaker ID ( side of centre console)
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1.29 Vehicle weight and Dimensions on Drivers side<br>Length 7.35m<br>Width 2.85m<br>Height 3.00m<br>GVM. 13 tonne ( SEM SPECS)
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1.30 Aerial ID (on passengers side)
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1.44 Documentation
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Hino Cab Chassis DR6100 Multimedia manual
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Hino Cab Chassis operating manual
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Hino Cab Chassis manufacturer’s warranty book (Check match for VIN/Engine No.)
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CFA Logbook. (CFA Supply)
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2 x Tanker operating manuals (incl. Following bound into tanker manual as Appendix)
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· Hatz engine operating manual
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· GAAM pump operating manual & QA sheet
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· (Check match for Serial No) (QA sheet separate)
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· Quenchmaster operating manual
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· UHPS operating manual
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· TFT monitor manual
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Vic roads country street directory
Cabin Centre CONSOL
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1.31 EMERGENCY RESPONSE SWITCHES
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· Flashing Headlights
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· Hazards: front and rear
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· Bacons: front and rear.
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Siren System (check operation)
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· Wail
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· Yelp
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1.32 CFA Tait Radio operation – mounted centrally off cabin dash
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Aerial base access hatches - cabin ceiling – Ronstan marine inspection port, no excessive sealant
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· Tait radio aerial base and aerial
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· GPS
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· UHF aerial base
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1.33 Check radio start’s up with vehicle ignition – i.e. NOT via ON/OFF button on radio head
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1.34 Cabin Centre console – Backlit (wired through ignition) blue light.
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1.35 Intercom
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· Cabin boom microphone & clip – forward above driver, clip insulated
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· Operation from the cabin
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· Operation from the deck area
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1.36 INDICATION LIGHTS
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RED – “CREW PROTECTION”
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BLUE – “PUMP RUNNING”
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AMBER – “LOW WATER”
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RED – “PUMP OIL PRESSURE”
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1.37 CONTROLS
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RED – “PUMP ON/OFF” (rocker switch c/w black guard)
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WHITE – “PUMP START” (rocker switch)
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GREY – “THROTTLE” INCREASE/DECREASE” (rocker switch)
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YELLOW – “CREW PROTECTION SPRAYS” (Rotary switch)
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“ALARM MUTE” Switch (Momentary push button)
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Monitor “ON/OFF” (RED illuminated rocker switch)
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“WATER LEVEL TEST” button (check when pump not operating)
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1.38 Centre console floor mounting arrangement is secure
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1.39 Lid operation and catch arrangement on main compartment. (Forward hinged to past vertical)
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Bull dog clip fitted on forward edge of lid
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1.40 Unscrew/lift centre console lid and check:
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· Mounting of VMux Hercules node etc.
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· Loose UHF aerial lead
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. Loose UHF power lead (BELL variant only)
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· VMUX diagnostic plug
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1.41 CFA portable radio charger base – passenger side rear
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1.42 Double radio holder bracket – driver’s side rear
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1.43 Tait radio microphone clip (2 positions passenger and driver's side)
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1.45 Brigade Name Decals (3) – loose supplied
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· 2 x large for appliance sides
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· 1 x small for appliance rear
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. 1 x small for windscreen
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Cab chassis switches (Check operation)
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1.46 EMERGENCY RESPONSE SWITCHES
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Flashing Headlights (cancel with parkers)
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Beacons
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· Front (forward facing at front of cabin roof)
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· Alternating
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· RED – N/S
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· BLUE – O/S
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· Rear (split Red/Blue LED)
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· BLUE beacon lens – N/S
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· RED beacon lens – O/S
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Red/Blue LED Hazard lights
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· 2 x Front bull bar (OS – Red, NS – Blue)
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· 2 x Side of Bull Bar (@ 450 Red)
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· 2 x NS body – RED(rear)/BLUE(forward body) with guard on front edge
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· 2 x OS body – RED(rear)/BLUE(forward body) with guard on front edge
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1.47 Parking lights
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1.48 Head lights – high beam/low beam (ensure fog lights turned off)
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1.49 Indicators (left and right)
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1.50 Stop lights
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1.51 Tail lights
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1.52 Reversing lights complete with reversing buzzer
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1.53 Clearance lights (2/side) RED – rear AMBER – forward
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1.54 Rear number plate light (1 off) Parkers “ON”
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1.55 Side amber reflectors (4/side)
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1.56 Fog lights (including decal) Parkers “ON”
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1.57 Cab Chassis Hazard Lights
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1.58 Driver’s side forward access steps
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· Yellow painted treads – check for mounting security
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· Bottom step lowered by 75mm
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· LED step light
Cabin Interior – from the forward passenger seating position
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1.59 Passenger side forward access steps
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· Yellow painted treads – check for mounting security
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· Bottom step lowered by 75mm
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· LED step light
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1.60 Passenger seating – Hino high back reclining
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· Check full operation
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· lap/sash seatbelt working
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1.61 Electric window
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1.62 Thermaguard Radiant Curtain (Front passenger) – installation and fitment. Check:
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· Upper fixing of bracket
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· Coverage over glass when deployed (full seal – block out light)
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· Security of Velcro – rivet/body washer nom. 150mm spacing, glued around edge (plastic trim only)
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· Not damaged – esp. foil side
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1.63 Map light (long arm type) Hard wired
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1.64 1 x working "Maglight” torch & bracket (LHS front passenger seat) c/w retaining strap
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1.65 “12V OUTLET” – passenger side forward
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1.66 CFA radio speaker – mounted off Cabin B Post stiffener – centrally
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1.67 Intercom speaker - mounted off Cabin B Post stiffener – driver’s side central
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1.68 1 x Narva Colt 100 hand held momentary ON spotlight (Rear LHS of centre console)
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Spotlight fitted with exposed plug ( Hardwired ( “P” clip fitted on wiring))
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1.69 Helmet stowage brackets (YELLOW c/w elastic strap)
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· 2 x grab handle – forward facing (clear of centre console compartment lid)
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1.70 TFT Monitor Controls – STATIC CHECKS
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· Confirm no movement/valve activation when monitor ON/OFF switch to OFF
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· Joystick movement - UP/DOWN/LEFT/RIGHT
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· FOG/JET control
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1.71 Auto home/parking function (vertical up)
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1.72 Access grab handles – A/B Pillar
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mounting security & YELLOW colour
Cabin Interior – from the rear
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1.73 Passenger’s side rear access steps
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· Yellow painted treads – check for mounting security
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. Glow in the dark non slip edging (Bell only)
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· LED step light
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1.74 Helmet stowage brackets x2 (YELLOW c/w elastic strap) – under passenger side seat
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1.75 Eclipse EC-EFBC24 610mm cam adjusted bolt cutters – mounted behind passenger side rear seat
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1.76 Passenger seating (3 locations) – McConnell Eductor
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· Seat mounting frame
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· Seatbelt anchor mounts
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· Integrated lap/sash seatbelt
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1.77 Electric window operation - LHS/RHS
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1.78 Thermaguard Radiant Curtain (Rear driver & passenger) – installation and fitment. Check:
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· Fit-up behind rear member
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· Security of bracket
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· Coverage over glass when deployed
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· Security of Velcro – rivet/body washer nom. 150mm spacing, glued are one edges (plastic trim only)
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1.79 Map lights (long arm type) - vertical up off B Post Stiffener flat ( Hardwired)
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· Driver’s side
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· Passenger’s side
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1.80 Rear cabin window replaced with aluminium panel – Grey internal painted
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1.81 Cabin Internal B Post Stiffener
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· Painting/Finish
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· Floor mounting
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1.82 Supply and stowage of 5 crew protection blankets
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· 2 x mounted off rear of driver & forward passenger in elasticised pouch
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· 3 x partitioned bin behind rear seats in moulded plastic bin
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1.83 Lockable slide-out drawer under centre rear seat
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1.84 2 x 3 moulded plastic drink bottle holder - located between the outboard & centre seats
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1.85 Check mounting security of B post stiffener 2 x helmet brackets – secured with pipe clamps (no sharp edges)
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1.86 Decals
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· “STEP BACKWARDS” – 2 locations (inside doors)
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· “SEAT BELTS MUST BE WORN” rear B Post stiffener rail (x3) (centre, driver & passenger side)
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1.87 Access grab handles – B/C Pillar
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mounting security & YELLOW colour
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· Driver’s side
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· Passenger’s side
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1.88 Driver’s side rear access steps
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· Yellow painted treads – check for mounting security
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Glow in the dark non slip edging (Bell only)
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· LED step light
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1.89 Helmet stowage bracket (YELLOW c/w elastic strap) – under driver’s side seat
Polished Aluminium Bull Bar
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1.90 Siren speaker mounting – off bull bar
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1.91 Bull bar fit and finish
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1.92 Front tyre sprays mounting - angled rearward
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1.93 Bull bar mounted TFT Y2C-52 Tornado RC monitor & manually selectable 0 – 450 l/min nozzle – Check mounting & placement
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· Check operation via local controls and confirm no clash points with bull bar or siren speaker Nominal:
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25-50mm clearances
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±80o horizontal sweep
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+90o/-45o vertical sweep
Cabin Tilt Arrangement (Also check Engine No. & VIN)
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1.94 Cabin Tilt Decal
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1.95 Lower Bull Bar Warning Decal
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1.96 2 x 15 tonne towing eyes/hooks
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1.97 Check can’t tilt cabin with bull bar raised
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1.98 Lower bull bar
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1.99 Bull bar stops/bracket fitted
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1.100 Bull bar retaining bolts fitted with hose clamps, ties or nut.
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1.101 Limit switch fitted – roller type IP56 rated
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1.102 No pinch points for wiring or front spray hose.(wiring and hoses clipped behind bracket)
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1.103 Bullbar retaining bracket primed & painted black
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1.104 Check:
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· Plumbing secure
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· Cables free of obstruction
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1.105 Pump UP operation
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1.106 Stay locking mechanism
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1.107 Buzzer and Limit switches operating
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1.107 Cabin up position support.
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1.109 REMINDER: Check and record Engine Number (page 1) – engine block - driver’s side
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1.110 Check all hose & cable runs – secure & no hose pinching/ rubbing on engine components(25mm spiral plastic guard fitted to all exposed ½’hose in wheel arches as minimum
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1.111 X-troll Rust Conqueror applied to chassis rails as after-market fit by body builder for Hino
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1.112 Aerial ID on roof
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1.113 Check mounting and security of monitor YE-VK-PJ electrically operated ball valve
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1.114 Pump DOWN operation
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1.115 Warning Buzzer
Miscellaneous:
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1.116 Relevant body panels have been replaced with aluminium panels.
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· Mudguards – painted black
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· Mudguard extensions – painted black
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· Front corner panels (2 x 2) – painted CFA RED
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1.117 “Oblan” Pre-cleaner on air intake tube. Model No. KC111 Metal air cleaner housing
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1.118 Wheel rim steps (50mm wide).
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Colour Coded “Yellow”
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1.119 Convex rear view mirror on passenger & drivers side (lower)
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1.120 Steel encircling loop
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· Front drive shaft
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· Rear drive shaft
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1.123 Fuel tank cap c/w retaining chain
Air storage tanks
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1.124 Isolating valve fitted to tyre inflation coupling line
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1.125 Check hold back valve fitted to air line (at offtake – front cabin grille) & line in rubber NOT plastic
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1.126 Guard plate fitted beneath tanks and fitted with access holes for drain valves.
Cabin Exterior Decals
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1.127 Tyre Inflation Pressure - front wheels (x2) kPa
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1.128 CFA Logo - cabin rear doors (x2) - no black pin striping
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1.129 2 x "FIRE" decals on front of cabin ( Reversed on drivers side)
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1.30 200 mm lime green/red checkerboard reflective striping
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1.31 Overall paint finishes (check for subjective gloss levels and chips. Etc) if in doubt use gloss meter to check
Body
General (check with other inspections)
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2.1 Captive nuts wherever possible
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2.2 T bolt (super clamps) on hose barbs where possible
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2.3 Waterproof terminal spray on all exposed terminals
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2.4 Silicon based spray on all exposed plugs & connectors
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NSO Locker - Personal Gear
(Painted - outside only - btwn cabin & roll bar ) -
2.5 Door fit & RHS side hinging – ensure free swing through nom. 1800
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2.6 Infill panel - nom. 75mm clearance (at lower end) to back of cabin, check upper infill panel brackets for strength/support of panel.
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2.7 2 x flush mounted compression latches
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2.8 Balloon compression seal – join at the bottom
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2.9 Door catch to retain door in open position, clear dot to protect paint work.
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2.10 LED Lighting & wiring
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· 2 x LED light – one above/below shelf
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2.11 Shelving (lip up) & internal walls
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· 1 x full depth @ mid height
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2.12 General locker cleanliness
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2.13 Versatile flooring
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2.14 Drainage holes in flooring
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2.15 Ventilation grille @ rear (vents down)
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2.16 Yellow 1” reflective striping fitted on inside of locker door (bottom & outer edge)
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2.17 STOWAGE
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· Nil
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2.18 20L Fresh Water Tank
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· Mounting behind ROPS above locker
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· Sight tube including yellow p float.
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· Outlet valve & “clip-on” brass hose attachment.(NS forward face of battery carrier)
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· Decals: “CLEAN WATER ONLY” & symbolised (preferred) Not Drinking Water
NS Deck Access
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2.19 2 x steps – lower free swinging with RED painted chain link
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2.20 YELLOW strip edging each step – 2 x steps & 1 x tray frame cut away access
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· SEM – Yellow tread only on steps & glow in the dark strip on tray edge. <br>. Bell - glow in the dark strip to all steps
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2.21 YELLOW handrailing – continuous, full height with 75mm hand clearance (40mm min clearance to panels behind rails)
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Anchorage
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No sharp edges or catch points
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2.22 Door & Catch
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· self-closing tendency – fitted with blue rubber stop (open position)
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· YELLOW D handle
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· Pinchweld on top edge – alternative return lip
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· 150mm wide kick plate on lower outside edge, 100mm on Bell vehicles
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Batteries (fitted behind NS deck access steps)
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2.23 Check the roll out action of the battery carrier. Secured with anti-luse fasteners and nylon nuts.
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2.24 No pinch points for cables & wiring
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2.25 Batteries:
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· 2 x 12 volt Century N70ZZ
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2.26 Battery Carrier fitted with Heat Protection cover plates – YELLOW handle on front face
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2.27 Insertion rubber on inner front and rear faces
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2.28 “24 VOLT” decal on outer face
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2.29 24 Volt Jump Start – Anderson Plug (incl. 6mm spacer) & “24V CHARGER & JUMP START” decal
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· Passenger side - rearward side of deck access steps
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Welfare “esky” stowage (NS undertray)
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2.30 Check operation of rollers
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2.31 2 x anti-luce latches and nylon nuts
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2.32 1” yellow reflective diamond grade striping
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· forward & rearward sides
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2.33 Heat shielding on rear, sides and under
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2.34 No sharp edges on internal surfaces and cut out on esky side of carrier dose to fill point.
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2.35 STOWAGE
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· 1 x ICEBOX 27L esky c/w “cross wise” velcro strap
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NS1 Locker – BA
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(painted – outside only)
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2.36 Door fit & top hinging (nom. min. 2,100mm from ground – WATER TANK FULL)
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Hinges Tight
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2.37 Yellow “pull down strap
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2.38 1 x stainless steel drop T – Latch (no locks) and protection of locker paint work
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2.39Balloon compression seal – join at the bottom
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2.40 LED lighting & wiring
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· 2 x LED light – one above/below shelf
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2.41 Shelving (lip up) & internal walls
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· 1 x full width upper
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2.42 General locker cleanliness
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2.43 Versatile flooring
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2.44 Drainage holes
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2.45 Ventilation grille @ rear (vents down)
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2.46 Yellow reflective striping fitted on outer edges of locker door
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2.47 STOWAGE
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IF BA OPTIONED
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If not optioned locker left empty
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B.A. Pantograph Bracket (Check operation – 3 positions) Foam squares to be placed over screw heads (cylinder holders
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Two (2) Spare B.A. Cylinder Tilt Brackets, Foam squares to be placed over screw heads ( cylinder holders
-
One (1) Aluminium Shelf (Properly secured)
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One (1) Stage 1 B.A. Control Board Stowage c/w drain holes
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NS2 Locker – Hose, Adaptors & Chainsaw (painted – outside only)
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2.48 Door fit & top hinging (nom min. 2,100mm from ground – WATER TANK FULL) - Hinges tight
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2.49 Yellow “pull down straps
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2.50 2 x stainless steel drop T – Latch and protection of paintwork.
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2.51 Balloon compression seal – join at the bottom
-
2.52 LED lighting & wiring
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· 1 x – adaptors
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· 2 x hoses – above/below shelf
-
· 2 x chainsaw – above/below shelf
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2.53 Shelving (lip up) & internal walls
-
· 2 x full height partition – adaptor partition cut back
-
· 1 x horizontal above hoses
-
· 1 x full width above chainsaw
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2.54 General locker cleanliness
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2.55 Versatile flooring
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2.56 Drainage holes
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2.57 Ventilation grilles @ rear (vents down)
-
2.58 STOWAGE
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Left-hand side
-
On Floor (on bollards/brackets):
-
· 1 x TFT FJ-LX-G low expansion foam branch & bracket c/w Velcro strap
-
· 1 x TFT FJ-MX-G medium expansion foam branch & bracket c/w Velcro strap
-
· 1 or 2 x TFT G Force GB3P2S select flow branch c/w Ø38mm ext. lug inlet & bollards Refer Options – Tables pages 30-32
-
· 1 x Brass Ø64mm 3TPI(m) – Ø65mm Storz adaptor & bollard
-
· 1 x Brass Ø64mm 3TPI(f) – Ø65mm Storz adaptor
-
· 1 x Brass Ø64mm 3TPI(f) – Ø38mm ext. lug adaptor & bollard (Only if 2nd TFT G Force nozzle fitted
-
On LHS wall:
-
· 2 x Storz 65mm/75mm coupling spanners (& brackets) complete with “Yellow” heat shrink over handle
-
· 2 x Ø65mm Storz – Ø38mm ext. lug adaptor & bollard
-
. 1 x 75mm Stortz-3 TPI (f) adaptor and bollard.
-
On Rear wall:
-
· Hook stowage brackets for Ø64mm & Ø38mm hose bandages c/w 4 hose bandages for each size.
-
· Hook stowage bracket for Ø38mm coupling washers. C/w 10 washers
-
On LHS of wall (on bollards):
-
· TFT FJ-U foam aspirator & bracket
-
· UHPS Braglia foam aspirator & bracket
-
· 2 x small town (MFB) hose spanners & stowage brackets
-
Centre partition (lower)
-
Hose on the bight rack for 6 lengths of hose <br>(partitions cut back approx.. 100m x 45 angle to improve access to uhoses)
-
2 x 15m 65mm hoses with 65 Stortz couplings
-
2 x 30m 65mm hoses with 65mm Stortz couplings
-
2 x 30m 38mm hoses with ext lug couplings.
-
Centre partition (upper shelf) – loose supplied
-
· 1 x Emergency Class “A” foam kit
-
· 1 x F1CFA First Aid Kit
-
Right-hand Side (floor)
-
· Sthil MS311 Farmboss chainsaw c/w rubber mat and velcro strap & sloped front lip
-
Right-hand Side (upper shelf) – loose supplied
-
· Sthil chainsaw helmet & chaps
-
· Sthil sharpening tool kit & Instructions
Suction Hose Locker (rear NS undertray)
-
2.59 Lower sloping edge above spare wheel (side view)
-
2.60 Door fit & downward hinge operation
-
2.61 “HARD SUCTION” decal on door
-
2.62 2 x compression latches (raise mounted style)
-
2.63 Door removable chain stay at 90 deg for chainsaw bench
-
2.64 Inside door fitted with rubber lining
-
2.65 Lower lip & rear vertical fitted with half moon edging (or equivalent) – to stop catch points
-
2.66 No sharp edges on internal surfaces
-
2.67 20 x Ø20mm drainage holes on bottom face ensure float chain cannot get out/caught
-
2.68 LED locker light fitted - forward upper edge
-
2.69 STOWAGE
-
2.70 Single 9m length of Ø75mm “wire whipped” suction hose & Ø75mm Storz coupled strainer – check for ease of deployment & stowage
-
2.711 x Ø64mm Winton Castings aluminium hydrant (sort barrel) c/w dual 2.7Storz delivery head & single chain secured blank cap. – with retaining bracket on inner face of door
-
Stored in Closed position.
-
2.72 1 x WHITE foam suction float c/w chain & “D” shackle
-
2.73 1 x Hoenig basket strainer
Live hose reel – static checks
-
Hydraulic crimp fittings to both ends of hoses
-
2.74 1 x mounting bracket
-
2.75 1 x rubber stop
OSO Stowage (btwn cabin & body)
-
2.76 Door fit & LHS side hinging
-
2.77 Infill panel - nom. 75mm clearance to back of cabin. Check upper infill panels for strength/ support.
-
2.78 1 x LED light
-
2.79 2 x flush mounted compression latches
-
2.80 Check operation of ladder rack, open/closed & YELLOW D handle
-
· anti-luce latch in closed position and nylon nuts.
-
· “spring padbolt latching in open position
-
2.81 “LADDER RELEASE” decal
-
2.82 Rubber lined base & drainage holes
-
2.83 1” yellow reflective diamond grade striping
-
· inner door face
-
· on forward & rearward outer faces of ladder bracket (alternative SEM – outer edge of open latched door)
-
2.84 Little Giant 10103 multi-function ladder c/w “ring pull through” velcro strap
-
2.85 2 x MCLEOD rakehoes (c/w wooden handle) & YELLOW retaining brackets
-
2.86 1 x JBS long handle round mouth shovel & YELLOW retaining bracket – bracket with drain holes
OS Deck Access
-
2.87 2 x steps – lower free swinging with RED painted chain link
-
2.88 YELLOW strip edging each step – 2 x steps & 1 x tray frame cut away access
-
SEM – Yellow tread only on steps, glow in the dark strip on tray edge<br>Bell - glow in e dark edging on all steps.
-
2.89 Handrailing – continuous, full height with 75mm hand clearance (40mm min clearance to panels behind rails)
-
Anchorage hex head bolts.
-
No sharp edges or catch points
-
Colour coded “Yellow”
-
2.90 24 Volt Jump Start – Anderson Plug (incl. 6mm spacer) & “24V CHARGER & JUMP START” decal
-
· Driver’s side – rearward side of deck access steps
-
2.91 Door & catch
-
· YELLOW handle
-
· self closing tendency – fitted with blue rubber stop (open position)
-
· 150mm wide kick plate on lower outside edge. 100 mm on Bell units
-
· Pinchweld on top edge – alternative return lip
-
2.92 Plugged offtake for possible future deck riser/monitor – OS undertray plumbing generally forward of rear wheel
OS1 Locker – Salvage Gear (painted – outside only)
-
2.93 Door fit & side hinging
-
2.94 Check Chamberlain slide out action & locking mechanism. 3 anti-luce fasteners and nylon nuts.
-
2.95 1 x stainless steel drop T - Latch
-
2.96 1” yellow reflective diamond grade striping
-
· forward & rearward sides
-
· outer edge – vertical & lower inside/outside door
-
2.97 Balloon compression seal – join at the bottom
-
2.98 LED lighting & wiring
-
2 x LED light – one above/below shelf
-
2.99 Shelving (lip under) & internal walls
-
1 x full width
-
2.100 General locker cleanliness
-
2.101 Versatile flooring
-
2.102 Drainage holes
-
2.103 Ventilation grilles @ rear
-
2.104 STOWAGE
-
On Floor:
-
· 1 x Tool box complete with tools supplied with cab chassis & bracket
-
· 1 x set of warning triangles & bracket
-
· 1 x Hino vehicle jack & bracket
-
· 1 x 10 YELLOW litre firelighter fuel container (Explo-Safe Paddy Hopkirk) & bracket
-
· Sthil chainsaw combination fuel container & bracket (RED 6L +2.5L)
-
· 1 x 4.5 Kg Chubb ABE dry chem. Extinguisher & bracket/strap
-
On Rear Wall (brackets with YELLOW tape/painted):
-
· 1 x Hino vehicle jack handle/spare wheel winch handle
-
· 1 Hino wheel nut spanner
-
· 1 x Cyclone 2kg axe (blade bracket with “lead in”)
-
. On Bell vehicles ensure handle on wall is high enough to allow access to tool box.
-
On RHS wall:
-
· 1 x Dead hose reel rewind handle & stowage bracket
-
· 1 x Live hose reel rewind handle & stowage bracket
-
· 1 x UHPS hose reel rewind handle & stowage bracket
-
On Top Shelf (loose supplied):
-
· 1 x 20m length of x Ø12mm synthetic rope
-
· 2 x Inforest 22L collapsible knapsacks c/w carry case
-
· 1 x Hino tyre inflation kit c/w pressure gauge & quick release coupling
-
· 1 x plastic 3 in 1 fuel funnel set
-
2.105 Stowage behind OS rear wheel arch
-
2 x aluminium wheel chocks (rubber lined on bottom face) & velcro straps
Class "A" Roll out carrier - undertray rear OS c/w 2 drums of foam
-
2.106 Check operation of rollers & 2 x anti-Luce latches and nyloc nuts.
-
2.107 YELLOW D handle on forward face
-
2.108 1" yellow diamond grade striping on forward and rearward face
-
2.109 "CLASS A FOAM" decal
-
2.110 Downward hinging door. Bell only anti-Luce fasteners and nylocs
-
2.111 Stainless steel pick up tube assembly - GAMM - GAFB150PU
Dead Hose Reel (Undertray rear OS) c/w 3 lengths of 38 mm hose
-
2.112 Check mounting and operation.
-
2.113 Canvas cover & drain holes
-
2.114 Leather strap (nom. 500mm)
-
2.115 Fixed 200mm (nom.) hose c/w Ø38mm external lug coupling
-
2.116 Check operation of rewind handle
-
2.117 Check brake
-
3 x 30 m lengths of 38 mm hose
UHPS – static checks
-
2.118 Hinged door c/w latching
-
Venting in door .26m sq
-
2 x flush mounted compression latches
-
1” yellow diamond grade striping – inside faces (bottom & outer edge)
-
Latched in open position
-
2.120 Slide bolted in stowed position
-
2.121 Roll out UHPS & check operation of slides
-
2.122 Slide latched in the OPEN & CLOSED positions c/w YELLOW handle
-
2.123 New unloading valve fitted
-
2.124 New muffler fitted
-
2.125 Remote plugged oil drain
-
2.126 1 x OS nozzle gun & mounting bracket
-
2.128 1 x rubber stop
Rear of Vehicle
-
2.129 Heat shielding panel around pump bay area c/w 2 x flush mounted compression latches, stays, esy loops with yellow pull tabs & 1” yellow diamond grade striping – inside faces (bottom & outer edge) & foam tape on mating edges
-
· Rear offside
-
· Offside Rear
-
Access to pump filters, fuel valve, dip stick, etc.
-
2.130 Fixed centre panels
-
Upper centre - removable (Quenchmaster and 3 way valve controls fixed)
-
2.131 NS – hinged c/w stay
-
2.132 Rear recovery YELLOW hitch point c/w decal “12T CAPACITY RECOVERY USE ONLY”<br>SEM only, m12 bolts 10.9 grade with painted yellow heads
-
2.133 Rear bumper and combination tail lights
-
2.134 ADR diagonal striping for overtaking vehicle (x2) – rear outboard under bumper.<br>Bell, OS Lift up only.<br>SEM, Both<br>Fitted with Restow for transit.
-
2.135 Broadband reversing buzzer mounting
-
2.136 Hinged chequer plate rear wheel mudflaps & extensions (rear only) – open stays to minimise build-up of dirt/grass
-
NS
-
OS
-
2.137 Wheel arch spray nozzles and plumbing( 25mm spiral plastic guard fitted to all ؽ” hose in wheel arches)
-
· NS Front
-
· OS Front
-
· NS Rear (2/side) mounted off tray frame
-
· OS Rear (2/side) mounted off tray frame
-
2.138 Spare Wheel & Mounting
-
Check winch operation
-
Partly lower/restow spare wheel
-
Check angle
Body decals (ground level)
-
2.139 “DIESEL” or “DIESEL FUEL”
-
2.140 Tyre Inflation Pressure (2 x rear wheels) (kPa)
-
2.141 “000” Decal (3 off) - NS, OS & Rear
-
2.142 Water Signals/ Pump Priming Procedures
-
2.143 CFA Logo at rear
-
Quenchmaster; flushing and on/off decals, ensuring handle does not cover them.
-
Small aerial I.D sticker on rear of appliance.
-
2.144 “SERVICE ACCESS ONLY” (2x2 off – all hinged pump/UHPS access doors) - YELLOW background with BLACK writing
-
2.145 Rear above tray infill panels fitted with “Scotchlite” reflective material
-
2.146 1” yellow reflective diamond grade striping
-
· NS outline profiled (incl. Cabin)
-
· OS outline profiled (incl. Cabin)
-
· Rear outline profiled
-
· Front faces of bull bar
-
2.147 150 mm lime green & red checker diamond grade striping , OS & NS
Body Lighting (ground level):
-
check sealing and looms neatly arranged & clamped ALL wired through parkers
-
2.148 Pump bay area light - rear panel scene light switched
-
2.149 NS Body LED Lighting (mtg behind rubrail)
-
· Forward tray – Ø38mm outlet
-
· NS deck access step
-
· Ø65mm Storz tank fill point
-
2.150 Rear LED Lighting
-
· Undertray rear plumbing
-
· Above tray deliveries (min. 90mm long)
-
· Quenchmaster controls
-
· UHPS controls
-
· Undertray dead hose reel
-
2.151 OS Body LED Lighting
-
· Class A Foam drum carrier
-
· OS deck access step
-
· Forward tray – Ø38mm outlet
-
· Ladder stowage – OS btwn body & cabin
-
2.152 NS/OS/Rear pump bay area scene lights – group switched from rear pump control panel. Check if NS scene light is rear of lift up door
Under Body ( Access to creeper required)
-
2.153 Mounting points
-
2.154 Pactene bearers
-
5.155 Tray frame locking plates
-
2.156 Check Chassis for rust eg: rear of frame from removal of cross member
-
2.157 Water tank inserts – all brass
-
2.158 Main circuit breakers (incl. ID labels) – SEM central btwn chassis rails - check these are not in a vulnerable position
-
2.159 Radiator guard fitted – fully enclosed with expended metal mesh (Mounted off chassis rails)
-
2.160 Crew sprays plumbing:
-
· Security inside chassis rails
-
· Rear manifold – Bell design only
-
· Spare wheel tyre spray
-
2.161 Check hoses/cabling generally run inside chassis rails – tied back
-
2.162 No loose/rubbing brake/fuel lines- check valve fitted to fuel line
-
2.163 Underside damage to water tank/chassis rails etc.
-
2.164 Access to rear wheel rear spring hanger grease nipple – via 900 down elbow
-
2.165 Wiring harnesses & security – protected inside chassis rails
-
2.166 Tank overflow piping to ground – behind rear differential
-
2.167 Primer and Thermal relief valve discharge lines directed downwards – NOT rearwards
-
2.168 Ø1” plugged tank drain c/w isolating valve
-
Sufficient bracketry to support plumbing.
-
XTroll rust conqueror applied
-
Ensure security of airlines into push lock fittings
Deck Area General ( NOTE: extend OS1 locker first – pump bay access)
-
2.169 Chequer floor plate panels
-
2.170 OS heat shielding panel
-
· General fit
-
· Overall finish
-
2.171 Water tank above tray height RED heat shielding
-
· OS
-
· NS
-
2.172 YELLOW handrailing
-
· OS heat shielding – terminating at OS1 locker
-
· Forward edge of water tank
-
2.173 Roll bar painted infill panels – check for finish and marks
-
2.174 Lower central ROPS panel removable for access to monitor isolating valve
-
2.175 Body side crew sprays plumbing & guarding - check domed head bolts in OS walkway
-
· NS
-
· OS – rear barrel union clear of pump exhaust
-
2.176Forward Deck Area Plumbing
-
2.177 Plumbing and mounting – along NS lockers & across forward water tank
-
2.1772 x OS Ø38mm outlet & isolating valves, fitted with orfiace plates. Do not remove etching is visible.
-
2.1791 x NS Ø38mm outlet & isolating valve, fitted with orfiace plate. Do not remove etching is visible.
-
2.180 STOWAGE
-
Hose Trays (c/w versatile flooring & drainage holes) – for 1 off 3m Ø38mm hose
-
· Double generally on top of OS1 locker mounted off water tank framing
-
· Top of NS1 locker
-
Firelighter & bracket – OS tray area forward of OS1 locker
-
Ceiling hook/fuse puller stowage box. On top of NS locker. Check operation of lid, latch and security.
-
Decals in Deck Area
-
2.181 “STEP BACKWARDS” on rear of each tray door (2 off).
-
2.182 “CREW PROTECTION WATER” decals (OS and rear) – CLASS 1 YELLOW background with BLACK writing.
-
Water Tank
-
2.183 Overhead fill point & strainer (cap with retaining chain/wire)
-
2.184 Baffle balls fitted
-
2.185 2 x sight tubes (c/w yellow p-floats & isolating valve) - check position of hose clamps/valve handles (not in walkway)
-
2.186 Framing – full height rubber lined – i.e. no tank-frame direct contact
-
Deck Area Lighting
(check sealing and looms neatly arranged & clamped) -
2.187 OS spotlight & mounting bracket & ±900 swivel pedestal front of Roll Bar (hard wired c/w accessories plug – approx. mid height) protection fitted on paintwork behind light
-
2.188 OS slave bracket – behind door – check spotlight mounting and no interference with door
-
2.189 NS spotlight & mounting bracket & ±900 swivel pedestal front of Roll Bar (hard wired c/w accessories plug – approx. mid height) protection of paintwork behind light.
-
2.190 NS slave bracket – behind door – check spotlight mounting and no interference with door
-
2.191 1 x OS deck area light (switched through deck control panel)
Pump panel deck area..
-
2.192 INDICATION LIGHTS
-
RED – “CREW PROTECTION”
-
BLUE – “PUMP RUNNING”
-
RED – “PUMP OIL PRESSURE”
-
2.193 GREEN LED & “CREW SPRAYS ACTIVATED” decal (BLACK writing on YELLOW background)
-
2.194 CONTROLS (rockers switches)
-
RED – “PUMP ON/OFF” (rocker switch c/w black guard)
-
WHITE – “PUMP START” (rocker switch)
-
GREY – “THROTTLE INCREASE/DECREASE”(rocker switch)
-
YELLOW – “CREW PROTECTION SPRAYS” (Rotary switch)
-
“ALARM MUTE” Switch (Momentary push button)
-
“CREW LIGHT ON/OFF” (toggle switch)
-
2.195 Check operation of gauges
-
2.196 Check pump engine controls – turn pump on/off and throttle
-
2.197 Check panel lights
-
2.198 Check operation of crew protection sprays switch
-
Open 2.199 panel and check:
-
· mounting of VMUX Hercules node, switches, lights etc
-
· Holes painted on exposed edges to prevent rust
-
· Relays & Circuit Breakers labelled (if applicable)
-
Intercom
-
2.200 Speaker mounting with aluminium bracket
-
2.201 Push-to-talk microphone & mounting
-
2.202 RJ12 phone connector heat shrunk to weather proof
-
2.203 drainage hole
-
2.204 White LED (hard wired)
-
Blanket Stowage Locker (recessed centrally in ROPS), with blankets stowed
-
2.205 2 x flush mounted compression latches
-
2.207 Drainage holes
-
2.206 “BLANKET LOCKER” decal
-
Crew Protection “Drop Down” awning
-
2.208 Top below cabin beacon height
-
2.209 Check sharp edges and finish on RED housing
-
2.210 Deploy StormKing Mountain curtain & check:
-
2.211Quick release latches fitted with nom. 10mm spacer
-
· Curtain on inside & outside faces for damage
-
· Internal bracing
-
· Velcro alignment – no light entering when deployed
Rear Pump Bay Area
-
2.212 Flexible trailing lead for OS1 locker wiring
-
2.213 Mounting of fuel tank UHPS & Hatz engine fuel lines – BLUE Ø?” Parker push-lock
-
· Isolatable feed
-
· Sufficient hose “slack length” to deploy UHPS
-
2.214 Pump bleed Line - Ø10mm c/w isolating valve and Y strainer
-
Y Strainer in an accessible location.
-
2.215 Quenchmaster plumbing including isolating valve on drive water & suction feed lines
-
2.216 Suction and delivery flexible couplings
-
2.217 Isolating valve fitted to suction priming line @ pump offtake
-
2.218 Thermal relief valve & isolating valve fitted to pump casing – drain to ground @ rear
-
2.219 Pump suction strainer (removable) –<br>• Fitted with Storz cap<br>• Fitted with storz suction seals<br>(WARNING: Ensure pump off and 3 way valve to hard suction)<br>
-
2.220 Check all hoses & T bolt clamps (wherever possible)
-
2.221 Vertical exhaust & perforated heat protection shroud
-
2.222 Rear beacon mounting – including underside plate for water sprays protection
-
2.223 Rear vision camera mounting
-
2.224 Ø1” Crew Sprays offtake maintenance isolating gate valve c/w “CREW SPRAYS DO NOT ISOLATE” decal
-
2.225 Crew Sprays plumbing
-
· Crew sprays relay box water tight (SEM only)
-
· Frame mounting
-
· Hose rubbing
-
Stainless Steel filter - check for leaks
-
· UNIC Koei actuator
-
· Suco 0184 pressure switch
-
2.226 Filter drain & ؽ” maintenance isolating gate valve.
-
2.227 UHPS Filter
-
· Stainless Steel filter – check for leaks
-
· Filter drain and ؽ” maintenance isolating valve
-
2.228 “Oblan” combined Air Pre-cleaner/Air Filter installed (Model No. C-031ES)
Hose Reels (Obtain manual rewind handles from OS1 locker)
-
2.229 Offside hose reel (UHPS)sw
-
Swivel mounted - check mounting if time permits
-
Nylon guide fixed adequately
-
RED outer cover
-
Motor wiring
-
Motor square to frame ( check chain alignment)
-
White LED (though parkers)
-
Check operation on manual rewind handle
-
Hose connections
-
2.230 Nearside hose reel (live)fixe
-
Fixed - check mounting
-
RED outer cover
-
AMBER lower water level strobe mounting
-
Motor wiring
-
Motor square to frame
-
White LED (through parkers)
-
Check operation on manual rewind handle
-
Hose connections
Spray Protection System( all nozzles “freebond” 9 or equiv. in place)
-
2.231 From tray area check crimping connections, clamps, side guard mounting
-
· OS body plumbing and guarding (RED) -30x30x450 lead-in and lead-out
-
· Rear plumbing
-
· NS body plumbing and guarding (RED) - 30x30x450 lead-in and lead-out
-
· OS/NS cabin guarding (WHITE) - 30x30x450 lead-in and lead-out
-
2.232 From ground level random fan jet nozzle checks (Body) – 9 Can be line of sited from deck access to confirm “in line”)
-
· Nearside – 150 ± 20 & 15mm ± 2 mm
-
· Rear – 150 ± 20 & 15mm ± 2 mm
-
· Offside – 150 ± 20 & 15mm ± 2 mm
-
2.233 Cabin fan jet nozzle checks ( If time permits)
-
· Nearside – 150 ± 20 @ target point
-
· Windscreen – 300 ± 20 angle of incidence
-
· Offside – 150 ± 20 @ target point
-
OTHER ITEMS:
Pump
2. Fire Fighting Pump and Plumbing (Pump to be started at beginning of inspection – min. running 3 hrs)
Pump Engine and General
-
3.1 Flexible mountings (x4)
-
3.2 Oil drain plug access
-
3.3 Throttle operation – check to confirm it auto returns to idle when pump stops
-
3.4 Fleetguard FS1221 “spin on” fuel filter
-
3.5 Hot air ductwork installed – directed through the OS rear floor
-
3.6 All camlocks wired or cable tied (as applicable)
-
3.7 3 piece valving for all locations fixed U/S & D/S fabricated plumbing (as applicable)
Pump Panel – Vehicle Rear: Check pump operation (on/off/throttle/pressure) from this panel (All controls gauges etc fully water sealed to outer face – check post sprays test)
-
3.8 Check operation of gauges
-
3.9 Check pump engine controls
-
3.10 Check panel lights (parking lights must be on)
-
3.11 Pump hour running meter
-
3.12 Water tank level gauge
-
3.13 Radio volume
-
3.14 INDICATION LIGHTS
-
RED – “CREW PROTECTION”
-
BLUE – “PUMP RUNNING”
-
RED – “AIR FILTER”
-
RED – “PUMP OIL PRESSURE”
-
RED – “PUMP TEMPERATURE”
-
3.15 CONTROLS
-
RED – “PUMP ON/OFF” (rocker switch c/w black guard)
-
WHITE – “PUMP START” (rocker switch)
-
GREY – “THROTTLE INCREASE/DECREASE”(rocker switch)
-
BLACK – “TANK SUPPLY/HARD SUCTION” (rocker switch) , must operate without pump ign.
-
BLACK – “TANK FILL LINE DRAUGHTING OPEN/CLOSED” (rocker switch), must operate without pump ign.
-
“ALARM MUTE” Switch (Momentary push button)
-
“SCENE LIGHTS ON/OFF” (toggle switch)
-
3.16 Open panel and check:
-
· mounting of VMUX Hercules node, switches, lights etc
-
· Holes painted on exposed edges to prevent rust
-
· Relays & CB’s labelled (as applicable)
Decals
-
3.17 “SUCTION BLEED LINE” – undertray rear NS (SEM – NS btwn suction locker and rear wheel)
-
3.18 “HYDRANT BOOST INLET” – undertray rear
-
3.19 “HYDRANT BOOST(ER) BLEED LINE” – undertray rear
-
3.20 “TANK FILL INLET” - NS Cap clear of rear wheel
-
3.21 Quenchmaster Foam Control Valve “CLASS A FOAM ON/FOAM OFF” – above tray central
-
3.22 “SPRAY FILTER FLUSHING VALVE” – undertray rear NS
-
3.23 “UHPS FILTER FLUSHING VALVE” – undertray rear NS
-
3.24 “UHPS PUMP DRAIN VALVE” – off UHPS slide out frame
-
3.25 “UHPS HOSE REEL REWIND” – OS rear bumper
-
3.26 “LIVE HOSE REEL REWIND” – NS rear bumper
-
3.27 “LIVE HOSE REEL ISOLATING VALVE” above tray adjacent handle/rear deliveries
-
LIVE HOSE REEL, PULL TO OPEN. Above tray adjacent to rear handles/delivery, Bell only
-
LIVE HOSE REEL ISOLATION OPEN/CLOSED decal, fitted adjacent to live hose reel handle.
Primer
-
3.28 “All Bronze” oil-less rotary vane electric primer (must be capable of operation with pump ignition OFF)
-
3.29 “T” type priming valve handle Plumbing (rear ground level area)
Plumbing (rear ground level area) NOTE: pump bay area plumbing check with Deck body checks previously
-
3.30 Rear delivery manifold – deliveries rotated to OS
-
· 2 x Ø65mm Storz deliveries
-
· 1 x Ø38mm external lug delivery
-
3.31 Tank fill Line Draughting pneumatic valve
-
3.32 Three-way (tank supply/hard suction) pneumatic valve
-
3.33Hydrant boost valve (green handle) c/w check valve & strainer
-
3.34 Ø1” plugged offtake in hydrant boost line & tank fill line draughting d/s pneumatic valve
-
3.35 Valve handle colour coding:
-
3.36 Suction valves: GREEN
-
Delivery valves: RED
-
Foam valves: YELLOW
-
3.37 GREEN blank caps fitted with retaining wires/chains.
-
· 1 x Ø65mm Storz tank fill
-
· 1 x Ø65mm Storz hydrant boost
-
3.38 Front tyre sprays isolating valve – OS forward undertray
-
3.39 Thermal Relief undertray drain line behind rear wheel – downward projecting
-
3.40 OS undertray (forward of rear wheel) plugged offtake for future potential monitor riser
-
3.41 Two (2) bleed lines (Ø6mm) installed with valve into hard suction line & hydrant boost
Pump Test (applicable to the Hatz powered pump) check operation of pump controls from rear panel
-
3.42 deploy pre coupled suction hose, connect 1x65mm delivery hose & 1x 38 mm delivery hose. Set the pump up to draft water
-
3.47 Prime the pump (with pump ignition off)
-
Approx. secs
-
3.48 Start the pump
-
3.49 Open both deliveries.
-
3.50 Check all deliveries are operating & not leaking
-
· Ø38mm (6 off) – 3 tray/2 forward undertray/1 rear (angled to OS)
-
· Ø64mm (2 off) – 2 rear – angled to OS
-
3.51 Check operation of the front bull bar sprays – angled rearwards to front of tyres
-
Closed pump pressure (kpa)
-
3.53 GAAM Mk300D Pump performance figures:
UNDERTAKE FROM TANK SUPPLY (unlikely to be able to complete via 9m suction hose – compound pressure too high) -
Delivery Hose configuration:· Hose Diameter: mm Hose Length: m
-
Flow Meter
- 1
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- 9
- 10
-
Specified: 900 lpm @ 700 kPa
-
Delivery/Compound Pressures at
-
400 kPa Delivery/Compound Pressures at
-
500 kPa Delivery/Compound Pressures at
-
600 kPa Delivery/Compound Pressures at
-
700 kPa (Specified 900lpm @ 700kpa ) Delivery/Compound Pressures at
-
800 kPa (Only is possible) Delivery/Compound Pressures at
-
3.54 Check operation of live hose reel and electric rewind
-
3.55 Switch three-way valve to “TANK SUPPLY”
-
3.56 Empty the tank to ¼ full mark until “Low Water” AMBER strobe and “Crew Protection” RED warning lights and external siren sounds (NOTE: repeat partial refill & empty sequence will be required)
-
3.57 Check:
-
· tank level lights (reserve water decals)
-
· AMBER low water warning strobe
-
· c/c centre console AMBER light
-
· Rear - RED light and alarm mute
-
· Deck - RED light and alarm mute
-
· Cabin - RED light and alarm mute
-
3.58 Switch 3-way valve to “HARD SUCTION”
-
3.59 Fill tank to ¾ full using hard suction & tank fill line draughting line. Check:
-
· AMBER low level water strobe light cancels at ¾ full tank
UHPS and Hose Reel
-
CAUTION: this test involves high pressure testing @ 10,000kPa
-
SET UP
-
· Tank full of water
-
3.62 Start UHPS pump engine & set to idle
-
3.63 Check operation of pressure gauge & throttle
-
3.64 Check for leaks
-
3.65 Hose reel
-
Check YELLOW tape @ 3m from end
-
Remove min 15 m from end and check:
-
· Shrink wrapped joiner
-
Check Braglia trigger operation
-
· ON/OFF
-
· Straight jet
-
· fog nozzle
-
Incr. revs & check max. pressure (100 bar)
-
Switch UHPS off & confirm new unloading valve fitted & working – I.e. no residual pressure in hose
-
Check electric rewind
Class “A” Foam Injection System
-
(Quenchmaster CF700CFA-24V)
-
3.66 SET UP
-
Test with water only
-
· Flow through 1xØ64mm hose @ approx. 700 kPa & Ø12mm nozzle (or other config. to obtain approx. 200 L/min @ 700 kPa)
-
· Turn Quenchmaster to 0.5%
-
· Turn foam valve to the “foam on” position.
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3.67 Measure induction of 2 litres of water (@ 200 l/min 0.5% = 1l/min foam) 2 Ltrs in secs (T) Flow = l/min (Q) Induction Rate = % [= 120/(T x Q)]
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3.68 Check metering controls on control panel.
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UHPS PRODUCES FOAM
THERMAL RELIEF VALVE TEST (Random Test – Do when time permits Only to be done with temperature monitoring equipment fitted to pump casing)
-
Tested
-
3.69 SET-UP
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· set pump to recirculate from tank supply
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· foam pick-up tube preferably drawing from a water supply (to prevent excess foam build-up)
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· Quenchmaster on 1% delivery
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· thermal relief valve discharging into 20L graduated container
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· foam 3 way valve on (bleed line off)
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· pump to full throttle
-
· Close all rear infill panels – to protect against possible hot water hose “blow off”
-
Note : Weak point is likely to be Quenchmaster drive/delivery hoses
-
DO NOT ALLOW PUMP CASING TEMPERATURE TO RISE ABOVE 75c At these temperatures allow slow air cooling of casing to prevent sudden thermal shock to pump seal
-
3.70 CLOSE TANK FILL LINE DRAUGHTING VALVE
-
WARNING: pump & delivery plumbing will start to heat up
-
3.71 Measure:
-
· Time until thermal relief valve opens
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Note: relief valve set to open at approx.60C – depending on ambient conditions should occur within 1-2 minutes. Monitor pump casing temperature
-
Time - Secs
-
Volume = Litres
-
3.72 Return pump to idle and turn bleed line on
FRONT MONITOR FLOW TEST (control from cabin) Note: secondary test offroad during Driving Test (refer Section 4)
-
3.73 SET-UP
-
· Quenchmaster foam off
-
· pump to idle
-
· monitor down/fog pattern
-
3.74 Test UP/DOWN/LEFT/RIGHT ranges of motion
-
3.75 Test jet – fog pattern – idle up to acceptable levels – check ensure fog pattern not hitting bull bar uprights
Check Spray Protection System (refer diagram page 4)
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Spray Nozzle Position
-
3.76 SET UP
-
Fill tank to above "1/4" crew protection level
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Set pump to idle
-
Open tank fill line draughting valve, should close during crew protection operation
-
Switch 3 way valve to tank supply
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Disconnect Suction hose<br> (Note tank fill line draughting valve should spring default closed when crew sprays activated)
-
3.77 Test filter flushing valve. ( Drain hose to be clear of spare wheel)
-
3.78 Switch pump off
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3.79 Switch the cabin battery isolator off and check on/off operation of spray control valve in cabin and deck area (hallway switching)
-
3.80 Switch pump on
-
3.81 Confirm GREEN LED in cabin & deck area turns ON
-
3.82 Spray pattern - OFFSIDE
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N1 ( Cabin Front) 5.5l/m FJ
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N2 (Cabin) 3.0l/m FJ
-
N3 (Cabin) 5.5l/m FJ
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N4 (Cabin) 5.5l/m FJ
-
N5 (Cabin) 3.0l/m FJ
-
N6 (Body) 3.0l/m FJ
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N7 (Body) 3.0l/m FJ
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N8 (Body) 3.0l/m FJ
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N9 (Body) 3.0l/m FJ
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N10 (Body Rear) 4.5l/m FJ
-
3.83 Spray Pattern - NEARSIDEN
-
N11 (Cabin Front) 5.5l/m FJ
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N12 (Cabin) 3.0l/m FJ
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N13 (Cabin) 5.5l/m FJ
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N14 (Cabin) 5.5l/m FJ
-
N15 (Cabin) 3.0l/m FJ
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N16 (Body) 3.0l/m FJ
-
N17 (Body) 3.0l/m FJ
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N18 (Body) 3.0l/m FJ
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N18a (Body) 3.0l/m FJ
-
N19 (Body Rear) 4.5l/m FJ
-
3.84 Spray pattern CABIN ROOF/DECK AREA
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N20 (Cabin Roof) 12.0l/m SD
-
N21 (Cabin Roof)12.0l/m SD
-
N22 (Deck Rear) 6.0l/m SD
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3.85 Spray Pattern - WHEELS/TYRES Offisde
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N24 (Front Wheel) 5.0l/m CS
-
N25 (Rear Wheel) 5.0l/m CS
-
N26 (Rear Wheel) 5.0l/m CS3.86
-
Nearside
-
N27 (Front Wheel) 5.0l/m CS
-
N28 (Rear Wheel) 5.0l/m CS
-
N29 (Rear Wheel) 5.0l/m CS
-
Spare Wheel
-
N30 (Spare) 1.7l/m CS
-
3.86 Check adequate "run off" flow over upper infill panel lip & down rear control panel rear N19 FJ
-
3.87 Time sprays operational from "tank empty" (minimum 5 minutes specified)<br>Tank Fill Line Draughting valve Closed<br>WARNING: Switch pump off immediately at end of test
-
Time Minutes:Seconds ( Minimum 5 minutes Specified)
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Pump idle pressure (kpa)
-
3.88 Confirm GREEN LED in cabin and deck area turns OFF at end of the test
-
3.89 On completion of the spray test check inside of the following for water ingress:
-
Rear control panel
-
Deck control panel
-
All Lockers
-
3.90 Connect Hydrant to hydrant boost line check for any leaks
-
Check tank doesn't fill from hydrant when connected via hydrant<br>(Bleed line turned off check via sight tubes)
-
Completely fill the tank using a hydrant and the appliance fill line
-
Other:
-
Other:
-
Other item
-
Other item
Road Test
Driving Test (nom. 20-30 km – on road and off road)
-
4.1 Gear change operation when cold
-
4.2 Transfer to 4WD. operation
-
4.3 Low / High range selection
-
4.4 Clutch operation
-
4.5 Steering Wheel alignment/balance<br>Check particularly btwn. 60-80 km/hr<br>
-
4.6 All instruments working
-
4.7 Normal Braking.<br>Check straight line heavy braking to see if pulls to one side<br>
-
4.8 Exhaust Braking
-
4.9 No vibration
-
4.10 No noises or rattles
-
4.11 Normal running air pressure Kg/cm3
-
4.12 Top Revs Governor working rpm
-
4.13 Engine operating temperature
-
4.14 Check top road speed<br>Minimum 100 km/hour<br>
-
4.15 Vehicle Fuel Tank Level
-
4.16 MONITOR TEST ( Conduct off road)
-
Set pump to recirculate from tank supply & nozzle to 100 l/min
-
Check range of monitor movement @ full throttle
-
Set monitor to: RHS/DOWN/PARTIAL FOG
Other
Other
-
Other items noted during inspection
-
Other items noted during inspection
-
Vehicle requires reinspection
-
Check and record pump engine hours and K's
-
Signature