Title Page
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Audit date
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Auditor
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Area being inspected
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Is the cell leader / assistant present
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Time of audit
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Shift responsible (letter required)
Paperwork questions
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Are all documents of a readable quality?
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Have all batch numbers been filled out correctly
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Has the document been signed off by the cell leader / cell assistant at every required check?
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Has all paperwork been cleared from previous works order?
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Do all bags of raw materials have batch numbers on them?
Line Clearance
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Have all labels from previous works orders been removed?
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Has all product from previous works orders been removed from the machines?
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Is the floor free from oil & water leaks?
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Is the floor free from discarded product and packaging?
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Are any last off shots present around the machine/workstation?
PPE and dress code
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Are all staff wearing the correct PPE (ear protection, gloves, safety glasses, safety shoes etc)?
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Are all staff wearing hairnets correctly (ears covered and no hair exposed)?
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Have all staff removed all items of jewellery? (except plain rings).
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Are all nails short, clean and varnish free?
QA controls
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Is the relevant product profile pack to hand at the work station ?
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Are the first off shots present at the workstation?
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Is the pen in use an approved factory pen?
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Is there a leak detector working on the line?
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Is there any "open" quality issues recorded on the paperwork?
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Is there any "loose" COSHH items in the area?
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Are there any foreign items on the machine that could present a contamination risk (eg. nuts, bolts, cellotape etc)
Maintenance
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Are all lines free from temporary engineering (cellotape, cardboard fixes)?
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Has all non essential tooling been removed from the area during production (this includes fasteners, eye bolts, lifting eyes etc)
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Have all engineering chemicals been removed from the area after any maintenance task has been completed?