Packer service

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Tests

• Test Tag serial # - RCD

• Test Tag serial # - Packer

• Test Tag Serial # Lead

• Test Tag serial # - Lifter

• Test Tag serial # - Other

• Time/Current test Value

• Current leakage value

• Earth continuity value

• Insulation resistance value

• Neutral termination correct<br>

  Yes

  No

  N/A

• Is the fridge mechanism switching on / off appropriately

  Yes

  No

  N/A

• Does unit shut Down in full condition and lights correctly illuminate

  Yes

  No

  N/A

Safety

• RCD push test (every six (6) months - Time / current every twelve (12) months

  Yes

  No

  N/A

• All E-stops isolate machine and release

  Yes

  No

  N/A

• Cage door / hopper door shuts down machine

  Yes

  No

  N/A

• All inspection doors locked

  Yes

  No

  N/A

• All covers secured

  Yes

  No

  N/A

• Key switch installed and spring returns

  Yes

  No

  N/A

• Cage alignment access gap < 50mm

  Yes

  No

  N/A

• Safety mesh correctly installed on bottom of packer

  Yes

  No

  N/A

• Hopper door latches open

  Yes

  No

  N/A

• Guarding installed on tamper foot

  Yes

  No

  N/A

Machine

• Unit number fixed on machine ( welded prefered

  Yes

  No

  N/A

• Serviceable condition of ALL hinges

  Yes

  No

  N/A

• Lower edge of feed hopper above 1.2M

  Yes

  No

  N/A

• ALL dyna bolts on good condition and tight

  Yes

  No

  N/A

Lifter

• Free movement up and dowm

  Yes

  No

  N/A

• Pivot pins in serviceable condition

  Yes

  No

  N/A

• Chain drives in good condition ( Liftmaster / Dumpmaster )

  Yes

  No

  N/A

• Good condition of rubber stops

  Yes

  No

  N/A

• Cylinder is LEAK free

  Yes

  No

  N/A

Tank

• Clear ID details (welded or tagged)

  Yes

  No

  N/A

• Rail condition

  Yes

  No

  N/A

• A-frame condition and hook pin size

  Yes

  No

  N/A

• Door seal condition (in place and not leaking)

  Yes

  No

  N/A

• Main door locks, hinges, ratchet(s) and safety chain hook condition (Door closer upgrade as per work alert 04/010)

  Yes

  No

  N/A

• Barrel condition

Area

• Lighting acceptable

  Yes

  No

  N/A

• Safe GPO condition

  Yes

  No

  N/A

• Ground and surrounds clear of hazards

  Yes

  No

  N/A

Signage - in place and readable

• Electrical sticker (Authorised only and Keep out)

  Yes

  No

  N/A

• Safety instructions

  Yes

  No

  N/A

• Operation instructions

  Yes

  No

  N/A

• Do not tamper with safety devices

  Yes

  No

  N/A

• Isolate before service

  Yes

  No

  N/A

• Release stored energy

  Yes

  No

  N/A

• Warning - stand clear of bin

  Yes

  No

  N/A

• Do not enter cage

  Yes

  No

  N/A

• Transport from A_frame

  Yes

  No

  N/A

• Disconnect power

  Yes

  No

  N/A

• May start automatically

  Yes

  No

  N/A

• Open door to throw in rubbish

  Yes

  No

  N/A

• Others

  Yes

  No

  N/A

Operation

• Unit works as intended

  Yes

  No

  N/A

• Cage door closes and locks/ latches

  Yes

  No

  N/A

• Cage in good overall condition

  Yes

  No

  N/A

• Buttons and switches in good condition

  Yes

  No

  N/A

• Doors, bolts and latches in good working order

  Yes

  No

  N/A

Electrical

• Enclosures in good condition

  Yes

  No

  N/A

• External wiring and conduit in good condition

  Yes

  No

  N/A

• Junction boxes In good condition

  Yes

  No

  N/A

• Cage wiring and connectors In good condition

  Yes

  No

  N/A

• Limit switches In good condition and function

  Yes

  No

  N/A

• Hopper lid limit switches In good condition and function

  Yes

  No

  N/A

• Conduit locked in glands or sealed with silicone

  Yes

  No

  N/A

• Interlocks in good condition and function

  Yes

  No

  N/A

• Plugs and sockets In good condition

  Yes

  No

  N/A

• Gantry/ canternary In good condition

  Yes

  No

  N/A

Electrical internal

• Plc error light off

  Yes

  No

  N/A

• Components secured

  Yes

  No

  N/A

• Door seals in good condition and no evidence of water incursion

  Yes

  No

  N/A

• Earthing in good condition

  Yes

  No

  N/A

• Internal wiring condition ( in trays and covered and secured

  Yes

  No

  N/A

Hydraulics hoses

• Hoses In good condition

  Yes

  No

  N/A

• Pack ram hoses moving freely

  Yes

  No

  N/A

• Adequate oil level and free of contamination

  Yes

  No

  N/A

• Power pack secured and leak free

  Yes

  No

  N/A

• Cylinder piggy back bracket free of cracks

  Yes

  No

  N/A

• Lifter cylinder in serviceable condition

  Yes

  No

  N/A

Jobs to do

• Grease and lubricate lifter

  Off

  On

• Grease all door hinges

  Off

  On

• Lubricate all turnbucles

  Off

  On

• Observe Full system cycle

  Off

  On

• Clean cabinet and apply stickers

  Off

  On

• Condition of paint ( 0 = very poor condition, 10= brand new

• Condition of rust ( 0 = large rust hole/flake, 10 - NO rust

• Other comments