Administrative

  • Check call offs and develop staffing plan

  • Review Production Schedule:

  • Understand packages planned to be run on each line

  • Review volumes and overall daily production plan

  • Validate Raw Material Schedule and Current Floor Inventory

  • Ensure partial pallets have been sent to appropriate work center

  • Calculate Raw Materials are adequate for batch quantities

  • Review Batching Status

  • First batch ready to run all lines

  • Batching on schedule

  • Review Warehouse Space

  • Ensure line drivers are assigned

  • Line Lubrication

  • Ensure area has adequate supply to support next 24 hours

  • Pumps are operational and working

  • Ensure area is free of leaks

  • Area is organized and clean

Raw Materials

  • Ensure adequate shells, pads, boxes, labels and paper board on pallets for each line

  • Ensure adequate pallets in yard for production

  • Ensure Bottles, Cans , BIB raw materials, and pallets are staged for production for all lines

Equipment Centers

  • Empty Cans

  • Validate raw deliveries

  • Ensure blind receivers being filled out

  • Area is organized and clean

  • Depalletizer

  • Ensure data collection sheets are available

  • Validate package settings per the changeover document

  • Area is organized and clean

  • Check correct primary code dates are printing on cans/bottles/BIB

  • Blow Molder/ Labeler

  • Ensure data collection sheets are available for line 1 and 2

  • Validate package settings per the changeover document for line 1 and 2

  • Area is organized and clean for line 1 and 2

  • Ensure first package is loaded( or threaded) for line 1 and 2

  • Ensure glue pots on and adequate supply of glue for the day (line 1 and 2)

  • Chiller and support system turned on (line 1 and 2)

  • Verify preforms and labels for the schedule that day (line 1 and 2)

  • Coding

  • Validate date setting for first SKU

  • Ink containers are full

  • pressure setting is in the green

  • Area is cleaned and organized

  • Correct Secondary codes are printing (On all lines)

  • Rinser

  • Validate package settings per the changeover document

  • Area is organized and clean - area free of fallen cans

  • Ensure appropriate water type (Ozone , treated water, or ionizer) is on

  • Filling room

  • Cleaning and Sanitation cycle is complete for all line

  • Cap Hopper is ready

  • First pallet (partial plus next full pallet) is staged

  • Cap hopper is filled

  • Ends are filled to the seamer (with correct color end)

  • Area is organized and clean; floors clean, drains clean for all lines

  • Data collection sheets are available

  • Ensure Co2/N2/Compressed Air (multi-colored valves) turned on

  • Filtec

  • Ensure proper operation, run test container through filtecs

  • Full container conveyors

  • Lube Soap is on and all nozzles are working

  • Seamer

  • Validate seamer is cleaned and lubricated

  • Oil pressure and level is in the "green"

  • Shell System

  • Validate package settings per the changeover document

  • Shells are staged on pallet (for all lines)

  • Denester full

  • Area is organized and clean

  • Hi-cone

  • Area is organized and clean

  • Hi-cone spliced and threaded

  • Warmers

  • Validate temperature setting with Dew Point Requirement

  • Ensure Screens are clean

  • Pumps are in the ON position

  • Packers

  • Data collection sheets are available

  • Verify Changeover checklists are turned in if changeover occured

  • Area is organized and clean: floors clean, drains clean

  • Interior rails and belts are clean and not tacky

  • Ensure glue pots on and adequate supply of glue for the day

  • Ensure ovens are turned on (if applicable PSP/WSP)

  • Raw materials for first package are staged on pallet

  • Ensure first package is loaded (or threaded)

  • Full Case Conveyor

  • Conveyor system is turned on

  • Clear of debris/left over product

  • Palletizer

  • Ensure data collection sheets are available

  • Validate package settings per the changeover document

  • Area is organized and clean; floors clean, drains clean (for all lines)

  • Ensure 100% cleaning station supply (brooms shovels, mops)

  • Rails and rollers are clean and not tacky from soda, glue, stickers

  • Stretch Wrapper

  • Stretch wrap is available in adequate supply for the day

  • Tensioners are set for appropriate prestretch

  • Pallet tags are on and have adequate supply of tape (for all lines)

  • Pallet tags are set for correct storage dates (for all lines)

  • Comments or Corrective actions?

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