Pepsi BVF-037 Supervisor Pre-Shift Checklist

• Conducted on

  Date

• Prepared by

Administrative

• Check call offs and develop staffing plan

• Review Production Schedule:

• Understand packages planned to be run on each line

• Review volumes and overall daily production plan

• Validate Raw Material Schedule and Current Floor Inventory

• Ensure partial pallets have been sent to appropriate work center

• Calculate Raw Materials are adequate for batch quantities

• Review Batching Status

• First batch ready to run all lines

• Batching on schedule

• Review Warehouse Space

• Ensure line drivers are assigned

• Line Lubrication

• Ensure area has adequate supply to support next 24 hours

• Pumps are operational and working

• Ensure area is free of leaks

• Area is organized and clean

Raw Materials

• Ensure adequate shells, pads, boxes, labels and paper board on pallets for each line

• Ensure adequate pallets in yard for production

• Ensure Bottles, Cans , BIB raw materials, and pallets are staged for production for all lines

Equipment Centers

• Empty Cans

• Validate raw deliveries

• Ensure blind receivers being filled out

• Area is organized and clean

• Depalletizer

• Ensure data collection sheets are available

• Validate package settings per the changeover document

• Area is organized and clean

• Check correct primary code dates are printing on cans/bottles/BIB

• Blow Molder/ Labeler

• Ensure data collection sheets are available for line 1 and 2

• Validate package settings per the changeover document for line 1 and 2

• Area is organized and clean for line 1 and 2

• Ensure first package is loaded( or threaded) for line 1 and 2

• Ensure glue pots on and adequate supply of glue for the day (line 1 and 2)

• Chiller and support system turned on (line 1 and 2)

• Verify preforms and labels for the schedule that day (line 1 and 2)

• Coding

• Validate date setting for first SKU

• Ink containers are full

• pressure setting is in the green

• Area is cleaned and organized

• Correct Secondary codes are printing (On all lines)

• Rinser

• Validate package settings per the changeover document

• Area is organized and clean - area free of fallen cans

• Ensure appropriate water type (Ozone , treated water, or ionizer) is on

• Filling room

• Cleaning and Sanitation cycle is complete for all line

• Cap Hopper is ready

• First pallet (partial plus next full pallet) is staged

• Cap hopper is filled

• Ends are filled to the seamer (with correct color end)

• Area is organized and clean; floors clean, drains clean for all lines

• Data collection sheets are available

• Ensure Co2/N2/Compressed Air (multi-colored valves) turned on

• Filtec

• Ensure proper operation, run test container through filtecs

• Full container conveyors

• Lube Soap is on and all nozzles are working

• Seamer

• Validate seamer is cleaned and lubricated

• Oil pressure and level is in the "green"

• Shell System

• Validate package settings per the changeover document

• Shells are staged on pallet (for all lines)

• Denester full

• Area is organized and clean

• Hi-cone

• Area is organized and clean

• Hi-cone spliced and threaded

• Warmers

• Validate temperature setting with Dew Point Requirement

• Ensure Screens are clean

• Pumps are in the ON position

• Packers

• Data collection sheets are available

• Verify Changeover checklists are turned in if changeover occured

• Area is organized and clean: floors clean, drains clean

• Interior rails and belts are clean and not tacky

• Ensure glue pots on and adequate supply of glue for the day

• Ensure ovens are turned on (if applicable PSP/WSP)

• Raw materials for first package are staged on pallet

• Ensure first package is loaded (or threaded)

• Full Case Conveyor

• Conveyor system is turned on

• Clear of debris/left over product

• Palletizer

• Ensure data collection sheets are available

• Validate package settings per the changeover document

• Area is organized and clean; floors clean, drains clean (for all lines)

• Ensure 100% cleaning station supply (brooms shovels, mops)

• Rails and rollers are clean and not tacky from soda, glue, stickers

• Stretch Wrapper

• Stretch wrap is available in adequate supply for the day

• Tensioners are set for appropriate prestretch

• Pallet tags are on and have adequate supply of tape (for all lines)

• Pallet tags are set for correct storage dates (for all lines)

• Comments or Corrective actions?