Information

  • Conducted on

  • Prepared by

Administrative

  • Check call offs and develop staffing plan

  • Review Production Schedule:

  • Understand packages planned to be run on each line

  • Review volumes and overall daily production plan

  • Validate Raw Material Schedule and Current Floor Inventory

  • Ensure partial pallets have been sent to appropriate work center

  • Calculate Raw Materials are adequate for batch quantities

  • Review Batching Status

  • First batch ready to run all lines

  • Batching on schedule

  • Review Warehouse Space

  • Ensure line drivers are assigned

  • Line Lubrication

  • Ensure area has adequate supply to support next 24 hours

  • Pumps are operational and working

  • Ensure area is free of leaks

  • Area is organized and clean

Raw Materials

  • Ensure adequate shells, pads, boxes, labels and paper board on pallets for each line

  • Ensure adequate pallets in yard for production

  • Ensure Bottles, Cans , BIB raw materials, and pallets are staged for production for all lines

Equipment Centers

  • Empty Cans

  • Validate raw deliveries

  • Ensure blind receivers being filled out

  • Area is organized and clean

  • Depalletizer

  • Ensure data collection sheets are available

  • Validate package settings per the changeover document

  • Area is organized and clean

  • Check correct primary code dates are printing on cans/bottles/BIB

  • Blow Molder/ Labeler

  • Ensure data collection sheets are available for line 1 and 2

  • Validate package settings per the changeover document for line 1 and 2

  • Area is organized and clean for line 1 and 2

  • Ensure first package is loaded( or threaded) for line 1 and 2

  • Ensure glue pots on and adequate supply of glue for the day (line 1 and 2)

  • Chiller and support system turned on (line 1 and 2)

  • Verify preforms and labels for the schedule that day (line 1 and 2)

  • Coding

  • Validate date setting for first SKU

  • Ink containers are full

  • pressure setting is in the green

  • Area is cleaned and organized

  • Correct Secondary codes are printing (On all lines)

  • Rinser

  • Validate package settings per the changeover document

  • Area is organized and clean - area free of fallen cans

  • Ensure appropriate water type (Ozone , treated water, or ionizer) is on

  • Filling room

  • Cleaning and Sanitation cycle is complete for all line

  • Cap Hopper is ready

  • First pallet (partial plus next full pallet) is staged

  • Cap hopper is filled

  • Ends are filled to the seamer (with correct color end)

  • Area is organized and clean; floors clean, drains clean for all lines

  • Data collection sheets are available

  • Ensure Co2/N2/Compressed Air (multi-colored valves) turned on

  • Filtec

  • Ensure proper operation, run test container through filtecs

  • Full container conveyors

  • Lube Soap is on and all nozzles are working

  • Seamer

  • Validate seamer is cleaned and lubricated

  • Oil pressure and level is in the "green"

  • Shell System

  • Validate package settings per the changeover document

  • Shells are staged on pallet (for all lines)

  • Denester full

  • Area is organized and clean

  • Hi-cone

  • Area is organized and clean

  • Hi-cone spliced and threaded

  • Warmers

  • Validate temperature setting with Dew Point Requirement

  • Ensure Screens are clean

  • Pumps are in the ON position

  • Packers

  • Data collection sheets are available

  • Verify Changeover checklists are turned in if changeover occured

  • Area is organized and clean: floors clean, drains clean

  • Interior rails and belts are clean and not tacky

  • Ensure glue pots on and adequate supply of glue for the day

  • Ensure ovens are turned on (if applicable PSP/WSP)

  • Raw materials for first package are staged on pallet

  • Ensure first package is loaded (or threaded)

  • Full Case Conveyor

  • Conveyor system is turned on

  • Clear of debris/left over product

  • Palletizer

  • Ensure data collection sheets are available

  • Validate package settings per the changeover document

  • Area is organized and clean; floors clean, drains clean (for all lines)

  • Ensure 100% cleaning station supply (brooms shovels, mops)

  • Rails and rollers are clean and not tacky from soda, glue, stickers

  • Stretch Wrapper

  • Stretch wrap is available in adequate supply for the day

  • Tensioners are set for appropriate prestretch

  • Pallet tags are on and have adequate supply of tape (for all lines)

  • Pallet tags are set for correct storage dates (for all lines)

  • Comments or Corrective actions?

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.