Administrative

  • Review Production Schedule

  • Understand Packages planned to be run on each line

  • Review volumes and overall daily production plan

  • Validate raw material schedule and current floor inventory

  • Ensure partial pallets have been sent to appropriate work center

  • Calculate raw materials are adequate for batch quantities

  • Review Batching Status

  • First batch ready to run all lines

  • Batching on Schedule

  • Review warehouse space

  • Ensure line drivers are assigned

  • Review warehouse for available space

  • Comments and Pictures

  • Comments?

  • Picture if necessary

Support Area Review

  • Chemical Storage Area

  • Ensure cleaning material supply to support next 24 hours

  • CIP chemicals are in adequate supply to support the day

  • Ensure area is free of leaks

  • Area is organized and clean

  • Line Lubrication

  • Ensure area has adequate supply to support next 24 hours

  • Pumps are operational and working

  • Ensure area is free of leaks

  • Area is organized and clean

  • Boiler Room

  • Boiler pressure in the "green"

  • Boilers have adequate chemical supply for the day

  • Ensure area is free of leaks

  • Area is organized and clean

  • Ensure hot water heater for the plant is at correct temperature

  • NH3 Compressor Room

  • Review Draeger monitor to ensure all devices are in the green

  • Area is organized and clean

  • Air Compressors

  • Ensure PSI for each unit is in the "green"

  • Area is organized and clean

  • Water treatment

  • Pretreatment chemicals are in adequate supply next 24 hours

  • Ensure area is free of leaks

  • Area is organized and clean

  • UV system is working and in standard

  • Review clear well levels and ensure full supply for start up

  • Support Gases (CO2, N2)

  • Ensure pressure is in the "green"

  • Validate gas levels meet shift production needs

  • Comments and Pictures

  • Comments?

  • Picture if Necessary

Raw Materials

  • Ensure adequate shells, pads, boxes, labels, and paper board

  • Ensure adequate pallets in yard for production

  • Ensure raw materials and pallets are staged for production

  • Comments and Pictures

  • Comments?

  • Picture if necessary

Equipment Centers (Part 1)

  • Empty Bottles/Cans

  • Validate raw deliveries

  • Area is organized and clean

  • Ensure 100% cleaning station supply (brooms, shovels, and mops)

  • Depalletizer

  • Ensure data collection sheets are available

  • Validate package settings

  • Area is organized and clean

  • Ensure 100% cleaning station supply (brooms, shovels, and mops)

  • Combining Systems

  • Ensure data collection sheets are available

  • Validate package settings

  • Area is organized and clean - area free of fallen cans/bottles

  • Ensure 100% cleaning station supply (brooms, shovels, and mops)

  • Empty Bottling Handling

  • Ensure data collection sheets are available

  • Validate package settings

  • Area is organized and clean - area free of fallen cans/bottles

  • Ensure 100% cleaning station supply

  • Labeling system

  • Ensure data collection sheets are available

  • Validate package settings

  • Area is organized and clean

  • Ensure 100% cleaning station supply (brooms, shovels, mops)

  • Ensure glue pots on and adequate supply of glue for the day

  • Coding

  • Validate date setting for first SKU

  • Ink containers are full

  • Pressure settings is in the "green"

  • Area is clean and organized

  • Coder cleaning agents are nearby and ready for use

  • Rinser

  • Validate package settings

  • Area is organized and clean

  • Ensure 100% cleaning station supply

  • Ensure appropriate water type (Ozone or treated water)

  • Comments and Pictures

  • Comments?

  • Picture if necessary

  • Picture if necessary

Equipment Centers (Part 2)

  • Filling Room

  • Cap and Hopper is ready

  • First pallet (partial plus next full pallet) is staged

  • Cap hopper is filled

  • Blower pressure setting is in the "green" for size of cap

  • Ends

  • First pallet (partial plus next full pallet) is staged

  • Ends are filled to the seamer (with correct color end)

  • Filling Room overall

  • Area is organized and clean

  • Ensure 100% cleaning station supply

  • Data collection sheets are available

  • All line covers are in place

  • Filtec

  • Ensure proper operation, run test containers through filltechs

  • Full container conveyors

  • Lube soap is on and all nozzles are working

  • Seamer

  • Validate seamer is cleaned and lubricated

  • Oil Pressure and level is in the "green"

  • Shell System

  • Shells are staged

  • Denester full

  • Area is organized and clean

  • Ensure 100% cleaning station supply

  • Hi-Cone

  • Area is organized and clean

  • Ensure 100% cleaning station supply

  • Hi-Cone spliced and threaded

  • Comments and Pictures

  • Comments?

  • Picture if necessary

  • Picture if necessary

Equipment Centers (Part 3)

  • Warmers

  • Validate temperature setting with Dew Point requirement

  • Ensure screens are clean

  • Pumps are in the ON position

  • Packers

  • Data collection sheets are available

  • Validate package settings

  • Area is organized and clean

  • Interior rails and belts are clean and not tacky

  • Ensure 100% cleaning station supply

  • Ensure glue pots on and adequate supply of glue for the day

  • Ensure ovens are turned on (if applicable PSP/WSP)

  • Raw materials for first package are staged

  • Ensure first package is loaded (or threaded)

  • Full Case Conveyor

  • Conveyor system is turned on

  • Clear of debris/left over product

  • Palletizer

  • Ensure data collection sheets are available

  • Validate package settings

  • Area is organized and clean

  • Ensure 100% cleaning station supply

  • Rails and rollers are clean and not tacky from soda, glue, or stickers

  • Stretch Wrapper

  • Stretch wrap is available in adequate supply for the day

  • Tensioners are set for appropriate prestretch

  • Pallet tags are on and have adequate supply of tape

  • Pallet tags are set for correct storage dates

  • Comments and Pictures

  • Comments?

  • Picture if necessary

  • Picture if necessary

  • You have completed the Pre-Shift Checklist, please create PDF and email, thank you

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