Title Page
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Prepared by
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Conducted on
Administrative
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Review Production Schedule
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Understand Packages planned to be run on each line
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Review volumes and overall daily production plan
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Validate raw material schedule and current floor inventory
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Ensure partial pallets have been sent to appropriate work center
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Calculate raw materials are adequate for batch quantities
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Review Batching Status
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First batch ready to run all lines
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Batching on Schedule
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Review warehouse space
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Ensure line drivers are assigned
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Review warehouse for available space
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Comments and Pictures
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Comments?
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Picture if necessary
Support Area Review
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Chemical Storage Area
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Ensure cleaning material supply to support next 24 hours
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CIP chemicals are in adequate supply to support the day
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Ensure area is free of leaks
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Area is organized and clean
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Line Lubrication
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Ensure area has adequate supply to support next 24 hours
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Pumps are operational and working
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Ensure area is free of leaks
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Area is organized and clean
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Boiler Room
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Boiler pressure in the "green"
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Boilers have adequate chemical supply for the day
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Ensure area is free of leaks
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Area is organized and clean
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Ensure hot water heater for the plant is at correct temperature
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NH3 Compressor Room
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Review Draeger monitor to ensure all devices are in the green
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Area is organized and clean
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Air Compressors
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Ensure PSI for each unit is in the "green"
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Area is organized and clean
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Water treatment
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Pretreatment chemicals are in adequate supply next 24 hours
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Ensure area is free of leaks
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Area is organized and clean
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UV system is working and in standard
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Review clear well levels and ensure full supply for start up
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Support Gases (CO2, N2)
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Ensure pressure is in the "green"
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Validate gas levels meet shift production needs
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Comments and Pictures
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Comments?
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Picture if Necessary
Raw Materials
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Ensure adequate shells, pads, boxes, labels, and paper board
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Ensure adequate pallets in yard for production
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Ensure raw materials and pallets are staged for production
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Comments and Pictures
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Comments?
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Picture if necessary
Equipment Centers (Part 1)
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Empty Bottles/Cans
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Validate raw deliveries
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Area is organized and clean
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Ensure 100% cleaning station supply (brooms, shovels, and mops)
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Depalletizer
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Ensure data collection sheets are available
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Validate package settings
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Area is organized and clean
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Ensure 100% cleaning station supply (brooms, shovels, and mops)
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Combining Systems
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Ensure data collection sheets are available
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Validate package settings
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Area is organized and clean - area free of fallen cans/bottles
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Ensure 100% cleaning station supply (brooms, shovels, and mops)
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Empty Bottling Handling
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Ensure data collection sheets are available
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Validate package settings
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Area is organized and clean - area free of fallen cans/bottles
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Ensure 100% cleaning station supply
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Labeling system
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Ensure data collection sheets are available
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Validate package settings
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Area is organized and clean
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Ensure 100% cleaning station supply (brooms, shovels, mops)
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Ensure glue pots on and adequate supply of glue for the day
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Coding
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Validate date setting for first SKU
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Ink containers are full
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Pressure settings is in the "green"
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Area is clean and organized
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Coder cleaning agents are nearby and ready for use
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Rinser
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Validate package settings
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Area is organized and clean
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Ensure 100% cleaning station supply
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Ensure appropriate water type (Ozone or treated water)
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Comments and Pictures
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Comments?
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Picture if necessary
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Picture if necessary
Equipment Centers (Part 2)
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Filling Room
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Cap and Hopper is ready
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First pallet (partial plus next full pallet) is staged
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Cap hopper is filled
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Blower pressure setting is in the "green" for size of cap
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Ends
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First pallet (partial plus next full pallet) is staged
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Ends are filled to the seamer (with correct color end)
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Filling Room overall
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Area is organized and clean
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Ensure 100% cleaning station supply
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Data collection sheets are available
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All line covers are in place
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Filtec
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Ensure proper operation, run test containers through filltechs
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Full container conveyors
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Lube soap is on and all nozzles are working
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Seamer
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Validate seamer is cleaned and lubricated
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Oil Pressure and level is in the "green"
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Shell System
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Shells are staged
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Denester full
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Area is organized and clean
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Ensure 100% cleaning station supply
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Hi-Cone
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Area is organized and clean
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Ensure 100% cleaning station supply
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Hi-Cone spliced and threaded
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Comments and Pictures
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Comments?
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Picture if necessary
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Picture if necessary
Equipment Centers (Part 3)
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Warmers
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Validate temperature setting with Dew Point requirement
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Ensure screens are clean
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Pumps are in the ON position
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Packers
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Data collection sheets are available
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Validate package settings
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Area is organized and clean
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Interior rails and belts are clean and not tacky
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Ensure 100% cleaning station supply
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Ensure glue pots on and adequate supply of glue for the day
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Ensure ovens are turned on (if applicable PSP/WSP)
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Raw materials for first package are staged
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Ensure first package is loaded (or threaded)
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Full Case Conveyor
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Conveyor system is turned on
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Clear of debris/left over product
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Palletizer
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Ensure data collection sheets are available
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Validate package settings
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Area is organized and clean
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Ensure 100% cleaning station supply
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Rails and rollers are clean and not tacky from soda, glue, or stickers
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Stretch Wrapper
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Stretch wrap is available in adequate supply for the day
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Tensioners are set for appropriate prestretch
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Pallet tags are on and have adequate supply of tape
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Pallet tags are set for correct storage dates
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Comments and Pictures
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Comments?
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Picture if necessary
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Picture if necessary
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You have completed the Pre-Shift Checklist, please create PDF and email, thank you
