Plant Safety Inspection Tour

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Personnel

Housekeeping

• Work area clean and orderly?

  Yes

  No

  N/A

• Garbage picked up and garbage cans empty?

  Yes

  No

  N/A

• Walkways clear?

  Yes

  No

  N/A

• Exits visible and unobstructed?

  Yes

  No

  N/A

• Equipment, hoses etc.., that are not in use, are they stored properly?

  Yes

  No

  N/A

• Are top of machines clear of debris?

  Yes

  No

  N/A

• No materials leaning and unsecured (ladders,pallets)<br>

  Yes

  No

  N/A

• Are covers or guardrails in place around open pits and tanks?

  Yes

  No

  N/A

• Washroom clean?

  Yes

  No

  N/A

• Lunchroom clean

  Yes

  No

  N/A

• Floors dry, clean and no slip hazards

  Yes

  No

  N/A

Machine Gaurding

• Are proper guards in place and being used?

  Yes

  No

  N/A

• Are guards free from damage?

  Yes

  No

  N/A

Personal Protection Equipment

• Are the following in use, in good condition and made readily available?

  Select Safety Glasses Hearing Protection (as required) Work shoes or boots Proper clothing

  • Safety Glasses
  • Hearing Protection (as required)
  • Work shoes or boots
  • Proper clothing

• Where applicable - Are respirators being worn, cleaned and stored properly?

  Yes

  No

  N/A

• Fall Arrest equipment inspect, worn and stored properly?

  Yes

  No

  N/A

Fire Emergency Procedure

• Fire Extinguishers

  Select Extinguishers visible, accessible and have been serviced? Extinguisher inspection tag present and initialed? Gauge shows charged and in the green Correct size and type of extinguisher Correctly mounted

  • Extinguishers visible, accessible and have been serviced?
  • Extinguisher inspection tag present and initialed?
  • Gauge shows charged and in the green
  • Correct size and type of extinguisher
  • Correctly mounted

• Fire exit signs and emergency lighting working?

  Yes

  No

  N/A

• Fire exits signed, unlocked, working and unobstructed

  Yes

  No

  N/A

• Exit signs and emergency lighting working?

  Yes

  No

  N/A

Electrical

• All boxes closed, no bare/exposed wires?

  Safe

  At Risk

  N/A

• Three foot clearance in front of panels?

  Yes

  No

  N/A

• Electrical cords free from damage, ground prongs intact?

  Safe

  At Risk

  N/A

• GFCI’s used in wet locations?

  Yes

  No

  N/A

• LOTO used when required

  Yes

  No

  N/A

Welding/Burning

• Proper eye protection being used?

  Yes

  No

  N/A

• Curtains/screens in place and good condition

  Yes

  No

  N/A

• Fumes extraction working, and being used?

  Yes

  No

  N/A

• Oxygen and fuel lines in safe condition

  Safe

  At Risk

  N/A

• Gauges free from damage?

  Yes

  No

  N/A

• Stingers free from damage?

  Yes

  No

  N/A

Scaffolds/Ladders

• Ladders/scaffolds free from damage?

  Yes

  No

  N/A

• Not in use ladders stored properly?

  Yes

  No

  N/A

Cranes

• Maintenance log for each crane?

  Yes

  No

  N/A

• Pre use inspections signed off?

  Yes

  No

  N/A

• Crane Attachments

  Select Push buttons labeled and readable? No wires exposed? Safety latches working? Crane hooks inspected, no cable damage?

  • Push buttons labeled and readable?
  • No wires exposed?
  • Safety latches working?
  • Crane hooks inspected, no cable damage?

• Access ladder in safe condition?

  Yes

  No

  N/A

Rigging

• Slings/hooks/attachments in safe conditions. Tags present?

  Yes

  No

  N/A

• Good housekeeping?

  Yes

  No

  N/A

• Safe work practice and procedures observed

  Yes

  No

  N/A

Grinders

• Bench/hand grinder guards in place?

  Safe

  At Risk

  N/A

• Bench grinder tool rest properly adjusted (max 3mm) gap and above centreline of wheel?

  Yes

  No

  N/A

• Double eye protection being worn?

  Yes

  No

  N/A

• Safe work practices and procedures are being followed?

  Yes

  No

  N/A

Material Handling

• Safe clearance for the movement of equipment/materials?

  Yes

  No

  N/A

• Stored material stable and secure? Legislated

  Yes

  No

  N/A

• Storage areas free of trip hazards?

  Safe

  At Risk

  N/A

• Pre use inspection done on equipment?

  Yes

  No

  N/A

• Only trained operators use equipment?

  Yes

  No

  N/A

• Racking in good condition, max loads posted? Legislated

  Yes

  No

  N/A

• Drivers and pedestrians use safe forklift practices?

  Yes

  No

  N/A

First Aid

• Is area clean and accessible

  Safe

  At Risk

  N/A

• Is it properly stocked and signed off?

  Yes

  No

  N/A

• Rescue basket present?

  Yes

  No

  N/A

• Are first aid era posted and within vicinity of station?

  Yes

  No

  N/A

• Chemical eye wash station inspected?

  Yes

  No

  N/A

General

• Are hazardous materials stored and labelled properly?

  Yes

  No

  N/A

• Are SDS available to all employees?

  Yes

  No

  N/A

• Is the lunchroom cleaned?

  Yes

  No

  N/A

• Is the lighting ok? No burnt out bulbs?

  Yes

  No

  N/A

• Are areas free from fluid spills, hoses and trip hazards?

  Yes

  No

  N/A

• Are proper signs posted for area?

  Yes

  No

  N/A

• Are shop phones working?

  Yes

  No

  N/A

• Pest control if appilicable

  Safe

  At Risk

  N/A

Safety Board

• Mandatory postings in place?

  Yes

  No

  N/A

• Last JHSC meeting posted?

  Yes

  No

  N/A

• Last workplace inspection notes available?

  Yes

  No

  N/A

Parts Room

• Is parts room area clean and free of trash?

  Yes

  No

  N/A

• Is walkway clear?

  Safe

  At Risk

  N/A

Paint Room

• Flammable storage cabinets being used?

  Yes

  No

  N/A

• Spilled paint cleaned up?

  Yes

  No

  N/A

• Ventilation working properly?

  Safe

  At Risk

  N/A

Parking Lot/yard/Sidewalks

• Is clear of garbage and tripping hazards?

  Yes

  No

  N/A

• Potholes being repaired ?

  Yes

  No

  N/A

• Is material stacked properly?

  Yes

  No

  N/A

• Traffic moves smoothly and safely?

  Yes

  No

  N/A

• Pedestrian walkways marked or hi viz clothing in use?

  Yes

  No

  N/A

• Snow/ice cleared away?

  Yes

  No

  N/A

Warehouse

• Is area clear of debris and garbage?

  Yes

  No

  N/A

• Is walkway clear?

  Safe

  At Risk

  N/A

• Inventory properly stacked?

  Yes

  No

  N/A

• Inspector inspected site to the best of his knowledge

  Sign

• Co inspector if applicable

  Sign