VEHICLE HEALTH REPORT

  • Conducted on

  • Full name of the inspector

  • Prepared by

  • Location

CUSTOMER | VEHICLE DETAILS

  • Customer's Name

  • Make

  • Model

  • Cylinder Configuration (L4, V6 or V8)

  • Chassis Number (VIN)

  • Plate Number

PRE-INSPECTION REPAIRS

PRE-INSPECTION CHECKS

FLUIDS

  • Engine Oil/Filter Change and Chassis Lube

  • Coolant

  • Brake Fluid

  • Automatic Transaxle/Transmission Fluid

  • Transfer Case Fluid

  • Drive Axle Fluid

  • Power Steering Fluid

  • Manual Transaxle/Transmission Hydraulic Clutch Fluid

  • Washer Fluid

ENGINE

  • Fluid Leaks Underneath and surroundings

  • Engine Air Filter

  • Hoses, Lines and Fittings

  • Belts

  • Wiring harness check for alteration

  • Oil in Air Cleaner Housing

  • Water, Sludge or Engine Coolant in Oil

  • Oil Pressure

  • Relative Cylinder Compression Test/Power Balance Readings(Check If Necessary)

  • Timing Belt

  • Engine Mounts

  • Inspect Turbocharger Air Cooler

  • Exhaust System Condition Noise & Leaks

COOLING SYSTEM (HEAT/VENT/AC/DEFOG/DEFROST)

  • Radiator condition

  • Pressure Test Radiator Cap and Radiator

  • Cooling Fans, Clutches and Motors

  • Water Pump

  • Air Conditioning System

  • Heating System

  • Cabin Air Filter

  • Coolant Recovery Tank

  • Cabin Air Filter

  • Coolant Condition

FUEL SYSTEM

  • Fuel Pump Noise Normal

  • Fuel Pump Pressure

  • Fuel Filter

  • Fuel Supply System

ELECTRICAL SYSTEM

  • Starter Operation

  • Ignition System

  • Battery

  • Alternator Output

  • Diesel Glow Plug System

TRANSMISSION, TRANSAXLE, DIFFERENTIAL AND TRANSFER CASE

  • Automatic Transmission/Transaxle Oil level and Condition

  • Manual Transmission/Transaxle, Differential and Transfer Case Oil level and Condition

  • Universal Joints, Joints and Joint Boots

  • Transmission Mounts(Not Cracked, Broken or Oil Soaked)

  • Differential/Drive Axle Oil level and Condition

TIRES AND WHEELS

  • Frame Damage

  • Tires and Wheels Match and Are Correct Size

  • Same Tire Size?

  • Tire Tread Depth

  • Normal Tire Wear

  • Rack and Pinion, Linkage and Boots

  • Control Arms, Bushings and Ball Joints

  • Tie Rods and Idler Arm

  • Sway Bars, Linksland Bushings

  • Springs

  • Struts and Shocks

  • Wheel Alignment(Check If Necessary)

  • Power Steering Pump

BRAKES

  • Calipers and Wheel Cylinders

  • Brake Pads and Shoes

  • Rotors and Drums

  • Brake Lines, Hoses and Fittings

  • Parking Brake

  • Master Cylinder and Booster

HYBRID/ELECTRIC VEHICLES

  • Hybrid Cooling System

  • Switchable Powertrain Mount

  • Hybrid Entertainment and Information Display

  • Cargo Management System

  • HighVoltage Thermal System

  • High Voltage Service Disconnect

  • Charging Components Test 1

  • Charging Components Test 2

  • Cell Variation Check

  • DCDC

  • Vehicle Instrument Cluster Lifetime Summary and Trip Resets

  • EVDrive Modes

  • PHEVHeating System Modes

  • BEVHeating System Modes

MODULE SYSTEM TEST

  • Perform SelfTest for all CMDTCs

VEHICLE CONCERN & TROUBLESHOOTING

  • Customer's Concern

  • Sense Identification - Concern 1

  • Vehicle Symptoms Area

  • How Often ?

  • Vehicle Operate Mode ?

  • Vehicle Conditions | Surface Condition ?

  • Vehicle Speed (km/h) | Engine Temperature

  • When Vehicle Is ?

  • Ambient Condition

  • Sense Identification - Concern 2

  • Vehicle Symptoms Area

  • How Often ?

  • Vehicle Operate Mode ?

  • Vehicle Conditions | Surface Condition ?

  • Vehicle Speed (km/h) | Engine Temperature

  • When Vehicle Is ?

  • Ambient Condition

  • Sense Identification - Concern 3

  • Vehicle Symptoms Area

  • How Often ?

  • Vehicle Operate Mode ?

  • Vehicle Conditions | Surface Condition ?

  • Vehicle Speed (km/h) | Engine Temperature

  • When Vehicle Is ?

  • Ambient Condition

  • Sense Identification - Concern 4

  • Vehicle Symptoms Area

  • How Often ?

  • Vehicle Operate Mode ?

  • Vehicle Conditions | Surface Condition ?

  • Vehicle Speed (km/h) | Engine Temperature

  • When Vehicle Is ?

  • Ambient Condition

  • Sense Identification - Concern 5

  • Vehicle Symptoms Area

  • How Often ?

  • Vehicle Operate Mode ?

  • Vehicle Conditions | Surface Condition ?

  • Vehicle Speed (km/h) | Engine Temperature

  • When Vehicle Is ?

  • Ambient Condition

  • Other Observation (Outside Customers Concern)

  • Parts Requirements

  • Recommendation on urgent repairs

  • Required parts or repairs on urgent service

  • Recommendation on schedule or discretional repairs

  • Required parts or repairs for discretional or scheduled service

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