VEHICLE HEALTH REPORT
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Conducted on
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Full name of the inspector
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Prepared by
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Location
CUSTOMER | VEHICLE DETAILS
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Customer's Name
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Make
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Model
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Cylinder Configuration (L4, V6 or V8)
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Chassis Number (VIN)
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Plate Number
PRE-INSPECTION REPAIRS
PRE-INSPECTION CHECKS
FLUIDS
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Engine Oil/Filter Change and Chassis Lube
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Coolant
- Oil Pressure Warning Light
- Tire Pressure Warning Light
- Engine Temperature Warning Light
- Traction Control Alert Light
- Anti-lock Brake System Warning Light
- Engine Warning Light (Check Engine Light)
- Traction Control Malfunction Light
- Battery Alert Light
- Low Fuel Indicator Light
- Automatic Shift Lock or Engine Start Indicator Light
- Seat Belt Reminder Light
- Airbag Warning Light
- Security Indicator Light (Immobilizer)
- Brake Warning Light
- Washer Fluid Indicator Light
- Lane Departure Warning Light
- Transmission Temperature Warning Light
- Dynamic Stability Control
- Hill Descent Control
- Triangle Critical Warning?
- Exhaust Filter | DEF
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Brake Fluid
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Automatic Transaxle/Transmission Fluid
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Transfer Case Fluid
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Drive Axle Fluid
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Power Steering Fluid
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Manual Transaxle/Transmission Hydraulic Clutch Fluid
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Washer Fluid
ENGINE
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Fluid Leaks Underneath and surroundings
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Engine Air Filter
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Hoses, Lines and Fittings
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Belts
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Wiring harness check for alteration
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Oil in Air Cleaner Housing
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Water, Sludge or Engine Coolant in Oil
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Oil Pressure
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Relative Cylinder Compression Test/Power Balance Readings(Check If Necessary)
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Timing Belt
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Engine Mounts
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Inspect Turbocharger Air Cooler
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Exhaust System Condition Noise & Leaks
COOLING SYSTEM (HEAT/VENT/AC/DEFOG/DEFROST)
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Radiator condition
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Pressure Test Radiator Cap and Radiator
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Cooling Fans, Clutches and Motors
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Water Pump
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Air Conditioning System
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Heating System
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Cabin Air Filter
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Coolant Recovery Tank
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Cabin Air Filter
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Coolant Condition
FUEL SYSTEM
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Fuel Pump Noise Normal
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Fuel Pump Pressure
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Fuel Filter
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Fuel Supply System
ELECTRICAL SYSTEM
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Starter Operation
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Ignition System
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Battery
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Alternator Output
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Diesel Glow Plug System
TRANSMISSION, TRANSAXLE, DIFFERENTIAL AND TRANSFER CASE
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Automatic Transmission/Transaxle Oil level and Condition
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Manual Transmission/Transaxle, Differential and Transfer Case Oil level and Condition
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Universal Joints, Joints and Joint Boots
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Transmission Mounts(Not Cracked, Broken or Oil Soaked)
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Differential/Drive Axle Oil level and Condition
TIRES AND WHEELS
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Frame Damage
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Tires and Wheels Match and Are Correct Size
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Same Tire Size?
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Tire Tread Depth
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Normal Tire Wear
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Rack and Pinion, Linkage and Boots
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Control Arms, Bushings and Ball Joints
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Tie Rods and Idler Arm
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Sway Bars, Linksland Bushings
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Springs
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Struts and Shocks
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Wheel Alignment(Check If Necessary)
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Power Steering Pump
BRAKES
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Calipers and Wheel Cylinders
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Brake Pads and Shoes
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Rotors and Drums
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Brake Lines, Hoses and Fittings
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Parking Brake
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Master Cylinder and Booster
HYBRID/ELECTRIC VEHICLES
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Hybrid Cooling System
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Switchable Powertrain Mount
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Hybrid Entertainment and Information Display
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Cargo Management System
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HighVoltage Thermal System
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High Voltage Service Disconnect
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Charging Components Test 1
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Charging Components Test 2
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Cell Variation Check
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DCDC
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Vehicle Instrument Cluster Lifetime Summary and Trip Resets
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EVDrive Modes
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PHEVHeating System Modes
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BEVHeating System Modes
MODULE SYSTEM TEST
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Perform SelfTest for all CMDTCs
- Oil Pressure Warning Light
- Tire Pressure Warning Light
- Engine Temperature Warning Light
- Traction Control Alert Light
- Anti-lock Brake System Warning Light
- Engine Warning Light (Check Engine Light)
- Traction Control Malfunction Light
- Battery Alert Light
- Low Fuel Indicator Light
- Automatic Shift Lock or Engine Start Indicator Light
- Seat Belt Reminder Light
- Airbag Warning Light
- Security Indicator Light (Immobilizer)
- Brake Warning Light
- Washer Fluid Indicator Light
- Lane Departure Warning Light
- Transmission Temperature Warning Light
- Dynamic Stability Control
- Hill Descent Control
- Triangle Critical Warning?
- Exhaust Filter | DEF
VEHICLE CONCERN & TROUBLESHOOTING
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Customer's Concern
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Sense Identification - Concern 1
- See
- Feel
- Hear
- Smell
- Routine Service or Body Repairs
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Vehicle Symptoms Area
- Front of Vehicle
- Dash
- Steering Wheel
- Accelerator Pedal
- Brake Pedal
- Clutch Pedal
- Shift Lever/Knob
- Seat
- Rear of Vehicle
- Top of Vehicle
- Floor Pan
- Under Vehicle
- Other (define below
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How Often ?
- Always
- Daily
- Morning
- Evening
- Conditional
- Weekly
- Monthly
- Intermittent
- Unknown
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Vehicle Operate Mode ?
- Start Up
- Idle
- Gear Selection
- Light Acceleration
- Moderate Acceleration
- Heavy Acceleration
- Steady Speed
- Deceleration
- Coast Down
- Braking Soft
- Braking Normal
- Braking Hard
- Neutral
- Reverse
- Other (define below)
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Vehicle Conditions | Surface Condition ?
- Accessories On (define below)
- Windows Open
- 4 x 4
- Hauling
- Towing
- Snow Plowing
- Other (define below)
- Smooth Paved
- Rough Paved
- Bumpy
- Wet
- Irrespective of the surface condition
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Vehicle Speed (km/h) | Engine Temperature
- 0
- 1 - 20
- 20 - 40
- 40 - 60
- 60 - 80
- 80 - 100
- 100 +
- Cold
- Normal
- Hot (Operating Temp.)
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When Vehicle Is ?
- Turning Left
- Turning Right
- Over Bumps
- Up Hills
- Down Hills
- Upshifting
- Downshifting
- Parked
- In Traffic
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Ambient Condition
- (–_______° to –21°C)
- Below Freezing (–20° to –5°C)
- Below Freezing (–5° to –0°C)
- Temp–1° to 10°C
- Temp–11° to 20°C
- Temp–21° to 30°C
- Temp–31°C+
- Sunny
- Dry
- Windy
- Wet/Humid
- Rain
- Snow
- Ice
- Other (Define Below)
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Sense Identification - Concern 2
- See
- Feel
- Hear
- Smell
- Routine Service or Body Repairs
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Vehicle Symptoms Area
- Front of Vehicle
- Dash
- Steering Wheel
- Accelerator Pedal
- Brake Pedal
- Clutch Pedal
- Shift Lever/Knob
- Seat
- Rear of Vehicle
- Top of Vehicle
- Floor Pan
- Under Vehicle
- Other (define below
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How Often ?
- Always
- Daily
- Morning
- Evening
- Conditional
- Weekly
- Monthly
- Intermittent
- Unknown
-
Vehicle Operate Mode ?
- Start Up
- Idle
- Gear Selection
- Light Acceleration
- Moderate Acceleration
- Heavy Acceleration
- Steady Speed
- Deceleration
- Coast Down
- Braking Soft
- Braking Normal
- Braking Hard
- Neutral
- Reverse
- Other (define below)
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Vehicle Conditions | Surface Condition ?
- Accessories On (define below)
- Windows Open
- 4 x 4
- Hauling
- Towing
- Snow Plowing
- Other (define below)
- Smooth Paved
- Rough Paved
- Bumpy
- Wet
- Irrespective of the surface condition
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Vehicle Speed (km/h) | Engine Temperature
- 0
- 1 - 20
- 20 - 40
- 40 - 60
- 60 - 80
- 80 - 100
- 100 +
- Cold
- Normal
- Hot (Operating Temp.)
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When Vehicle Is ?
- Turning Left
- Turning Right
- Over Bumps
- Up Hills
- Down Hills
- Upshifting
- Downshifting
- Parked
- In Traffic
-
Ambient Condition
- (–_______° to –21°C)
- Below Freezing (–20° to –5°C)
- Below Freezing (–5° to –0°C)
- Temp–1° to 10°C
- Temp–11° to 20°C
- Temp–21° to 30°C
- Temp–31°C+
- Sunny
- Dry
- Windy
- Wet/Humid
- Rain
- Snow
- Ice
- Other (Define Below)
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Sense Identification - Concern 3
- See
- Feel
- Hear
- Smell
- Routine Service or Body Repairs
-
Vehicle Symptoms Area
- Front of Vehicle
- Dash
- Steering Wheel
- Accelerator Pedal
- Brake Pedal
- Clutch Pedal
- Shift Lever/Knob
- Seat
- Rear of Vehicle
- Top of Vehicle
- Floor Pan
- Under Vehicle
- Other (define below
-
How Often ?
- Always
- Daily
- Morning
- Evening
- Conditional
- Weekly
- Monthly
- Intermittent
- Unknown
-
Vehicle Operate Mode ?
- Start Up
- Idle
- Gear Selection
- Light Acceleration
- Moderate Acceleration
- Heavy Acceleration
- Steady Speed
- Deceleration
- Coast Down
- Braking Soft
- Braking Normal
- Braking Hard
- Neutral
- Reverse
- Other (define below)
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Vehicle Conditions | Surface Condition ?
- Accessories On (define below)
- Windows Open
- 4 x 4
- Hauling
- Towing
- Snow Plowing
- Other (define below)
- Smooth Paved
- Rough Paved
- Bumpy
- Wet
- Irrespective of the surface condition
-
Vehicle Speed (km/h) | Engine Temperature
- 0
- 1 - 20
- 20 - 40
- 40 - 60
- 60 - 80
- 80 - 100
- 100 +
- Cold
- Normal
- Hot (Operating Temp.)
-
When Vehicle Is ?
- Turning Left
- Turning Right
- Over Bumps
- Up Hills
- Down Hills
- Upshifting
- Downshifting
- Parked
- In Traffic
-
Ambient Condition
- (–_______° to –21°C)
- Below Freezing (–20° to –5°C)
- Below Freezing (–5° to –0°C)
- Temp–1° to 10°C
- Temp–11° to 20°C
- Temp–21° to 30°C
- Temp–31°C+
- Sunny
- Dry
- Windy
- Wet/Humid
- Rain
- Snow
- Ice
- Other (Define Below)
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Sense Identification - Concern 4
- See
- Feel
- Hear
- Smell
- Routine Service or Body Repairs
-
Vehicle Symptoms Area
- Front of Vehicle
- Dash
- Steering Wheel
- Accelerator Pedal
- Brake Pedal
- Clutch Pedal
- Shift Lever/Knob
- Seat
- Rear of Vehicle
- Top of Vehicle
- Floor Pan
- Under Vehicle
- Other (define below
-
How Often ?
- Always
- Daily
- Morning
- Evening
- Conditional
- Weekly
- Monthly
- Intermittent
- Unknown
-
Vehicle Operate Mode ?
- Start Up
- Idle
- Gear Selection
- Light Acceleration
- Moderate Acceleration
- Heavy Acceleration
- Steady Speed
- Deceleration
- Coast Down
- Braking Soft
- Braking Normal
- Braking Hard
- Neutral
- Reverse
- Other (define below)
-
Vehicle Conditions | Surface Condition ?
- Accessories On (define below)
- Windows Open
- 4 x 4
- Hauling
- Towing
- Snow Plowing
- Other (define below)
- Smooth Paved
- Rough Paved
- Bumpy
- Wet
- Irrespective of the surface condition
-
Vehicle Speed (km/h) | Engine Temperature
- 0
- 1 - 20
- 20 - 40
- 40 - 60
- 60 - 80
- 80 - 100
- 100 +
- Cold
- Normal
- Hot (Operating Temp.)
-
When Vehicle Is ?
- Turning Left
- Turning Right
- Over Bumps
- Up Hills
- Down Hills
- Upshifting
- Downshifting
- Parked
- In Traffic
-
Ambient Condition
- (–_______° to –21°C)
- Below Freezing (–20° to –5°C)
- Below Freezing (–5° to –0°C)
- Temp–1° to 10°C
- Temp–11° to 20°C
- Temp–21° to 30°C
- Temp–31°C+
- Sunny
- Dry
- Windy
- Wet/Humid
- Rain
- Snow
- Ice
- Other (Define Below)
-
Sense Identification - Concern 5
- See
- Feel
- Hear
- Smell
- Routine Service or Body Repairs
-
Vehicle Symptoms Area
- Front of Vehicle
- Dash
- Steering Wheel
- Accelerator Pedal
- Brake Pedal
- Clutch Pedal
- Shift Lever/Knob
- Seat
- Rear of Vehicle
- Top of Vehicle
- Floor Pan
- Under Vehicle
- Other (define below
-
How Often ?
- Always
- Daily
- Morning
- Evening
- Conditional
- Weekly
- Monthly
- Intermittent
- Unknown
-
Vehicle Operate Mode ?
- Start Up
- Idle
- Gear Selection
- Light Acceleration
- Moderate Acceleration
- Heavy Acceleration
- Steady Speed
- Deceleration
- Coast Down
- Braking Soft
- Braking Normal
- Braking Hard
- Neutral
- Reverse
- Other (define below)
-
Vehicle Conditions | Surface Condition ?
- Accessories On (define below)
- Windows Open
- 4 x 4
- Hauling
- Towing
- Snow Plowing
- Other (define below)
- Smooth Paved
- Rough Paved
- Bumpy
- Wet
- Irrespective of the surface condition
-
Vehicle Speed (km/h) | Engine Temperature
- 0
- 1 - 20
- 20 - 40
- 40 - 60
- 60 - 80
- 80 - 100
- 100 +
- Cold
- Normal
- Hot (Operating Temp.)
-
When Vehicle Is ?
- Turning Left
- Turning Right
- Over Bumps
- Up Hills
- Down Hills
- Upshifting
- Downshifting
- Parked
- In Traffic
-
Ambient Condition
- (–_______° to –21°C)
- Below Freezing (–20° to –5°C)
- Below Freezing (–5° to –0°C)
- Temp–1° to 10°C
- Temp–11° to 20°C
- Temp–21° to 30°C
- Temp–31°C+
- Sunny
- Dry
- Windy
- Wet/Humid
- Rain
- Snow
- Ice
- Other (Define Below)
-
Other Observation (Outside Customers Concern)
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Parts Requirements
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Recommendation on urgent repairs
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Required parts or repairs on urgent service
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Recommendation on schedule or discretional repairs
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Required parts or repairs for discretional or scheduled service