Precast Quality Spot Check Audit Report

• Precast Quality Spot Check Audit Report

• Location

  Select Alnwick Byley Cadeby Drakelow Ellistown Grantham Knockloughrim Lisnaskea Littleport Lydney Telford Weston Underwood

  • Alnwick
  • Byley
  • Cadeby
  • Drakelow
  • Ellistown
  • Grantham
  • Knockloughrim
  • Lisnaskea
  • Littleport
  • Lydney
  • Telford
  • Weston Underwood

• Date:

  Date

• Spot Check By:

  Sign

• Person responsible:

EQUIPMENT AND TOOLS

• Cubes moulds cleaned, oiled and in tolerance

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Sampling equipment available and clean

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Cube crushing machine in service and clean

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Vibrator table clean and in working order

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

CONCRETE SAMPLING

• Concrete for cube making sampled from the last third of the bed

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Cubes made correctly covered and positioned at the end of the bed

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

CUBE CRUSHING FOR BED RELEASE

• Cube crushed before bed released

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Results of cube crushing entered onto record sheet

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Results of cube crush values passed back to QC

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Other Areas of Concern / Needing Action:

• Select Bays to be Spot Checked

  Select BAY 1 BAY 2 BAY 3 BAY 4

  • BAY 1
  • BAY 2
  • BAY 3
  • BAY 4

• BAY 1

• Person Responsible:

INSPECTION DOCUMENTATION

• Machine check sheet filled in - all boxes completed

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• All required measurements recorded

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Any issues highlighted on inspection form & signed off

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

BED CONDITION

• Mould surfaces clean & oiled

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rails free of debris, clean & oiled

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Mould surface free from defects

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

CASTING MACHINE

• Clean and set ready for manufacture

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rubbers in good condition

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rectifier in good condition and set correctly

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Vibrators set and checked

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

PRODUCTION

• Wire position checked and ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Product made of acceptable quality

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Bed sheeted as soon as possible after manufacture

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Marking out check of 10% ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

POST PRODUCTION

• Depth check and wire positions ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Team leader / supervisor has checked product and bed sheet

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Other Areas of Concern / Needing Action:

• BAY 2

• Person Responsible:

INSPECTION DOCUMENTATION

• Machine check sheet filled in - all boxes completed

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• All required measurements recorded

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Any issues highlighted on inspection form & signed off

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

BED CONDITION

• Mould surfaces clean & oiled

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rails free of debris, clean & oiled

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Mould surface free from defects

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

CASTING MACHINE

• Clean and set ready for manufacture

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rubbers in good condition

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rectifier in good condition and set correctly

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Vibrators set and checked

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

PRODUCTION

• Wire position checked and ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Product made of acceptable quality

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Bed sheeted as soon as possible after manufacture

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Marking out check of 10% ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

POST PRODUCTION

• Depth check and wire positions ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Team leader / supervisor has checked product and bed sheet

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Other Areas of Concern / Needing Action:

• BAY 3

• Person Responsible:

INSPECTION DOCUMENTATION

• Machine check sheet filled in - all boxes completed

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• All required measurements recorded

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Any issues highlighted on inspection form & signed off

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

BED CONDITION

• Mould surfaces clean & oiled

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rails free of debris, clean & oiled

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Mould surface free from defects

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

CASTING MACHINE

• Clean and set ready for manufacture

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rubbers in good condition

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rectifier in good condition and set correctly

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Vibrators set and checked

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

PRODUCTION

• Wire position checked and ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Product made of acceptable quality

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Bed sheeted as soon as possible after manufacture

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Marking out check of 10% ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

POST PRODUCTION

• Depth check and wire positions ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Team leader / supervisor has checked product and bed sheet

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Other Areas of Concern / Needing Action:

• BAY 4

• Person Responsible:

INSPECTION DOCUMENTATION

• Machine check sheet filled in - all boxes completed

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• All required measurements recorded

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Any issues highlighted on inspection form & signed off

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

BED CONDITION

• Mould surfaces clean & oiled

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rails free of debris, clean & oiled

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Mould surface free from defects

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

CASTING MACHINE

• Clean and set ready for manufacture

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rubbers in good condition

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Rectifier in good condition and set correctly

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Vibrators set and checked

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

PRODUCTION

• Wire position checked and ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Product made of acceptable quality

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Bed sheeted as soon as possible after manufacture

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Marking out check of 10% ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

POST PRODUCTION

• Depth check and wire positions ok

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Team leader / supervisor has checked product and bed sheet

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Other Areas of Concern / Needing Action:

• Person Responsible:

INSPECTION OF LOW LOADERS

• Product stacked correctly with label/markings visible

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Cut wires burnt back to correct position

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• All cut wire removed

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• No arris damage caused by product sticking to beds

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

REMEDIAL WORK

• All remedial work carried out and remedial work form returned to QC

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Standard of repairs acceptable and units green dotted

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

YARD STACKING HOLLOWCORE

• Units placed in correct location as stated on make sheet

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Stacking of units correct to procedure

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Unit identification legible

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

YARD STACKING T BEAM

• Units placed in correct location as stated on make sheet

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Stacking of units correct to procedure

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Unit identification legible

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

YARD SAWS

• All units from saws checked and green spotted

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Saw cutting sheet and paper work signed off

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Units moved to new location have been marked up on sheet and QC & planning informed

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

TRAILER LOADING

• All units loaded with bearers placed correctly

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• All units checked and green spotted

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Any damaged units repaired

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

FINAL DELIVERY INSPECTION

• Loads inspected during audit had number of units on load checked by the driver

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Loads inspected during the audit had all been signed for by the loader and yard team leader

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Units on loads inspected were stacked correctly with no visible damage

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• All units green spotted

  0 - CAR

  1 - Poor

  2 - Average

  3 - Good

  4 - Excellent

• Other Areas of Concern / Needing Action