Information
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Precast Quality Spot Check Audit Report
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Location
- Alnwick
- Byley
- Cadeby
- Drakelow
- Ellistown
- Grantham
- Knockloughrim
- Lisnaskea
- Littleport
- Lydney
- Telford
- Weston Underwood
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Date:
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Spot Check By:
Concrete Sampling and Testing
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Person responsible:
EQUIPMENT AND TOOLS
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Cubes moulds cleaned, oiled and in tolerance
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Sampling equipment available and clean
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Cube crushing machine in service and clean
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Vibrator table / cube making equipment clean and in working order
CONCRETE SAMPLING
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Concrete for cube making sampled at correct time & loaction
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Lifting cubes made correctly covered and placed with product
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7 & 28 day cubes made and stored at correct temperature before demoulding
CUBE CRUSHING FOR BED RELEASE
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Cube crushed before bed released
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Results of cube crushing entered onto record sheet
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Results of cube crush values passed back to QC
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Other Areas of Concern / Needing Action:
Areas
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Select areas to be spot checked
- CASTING AREA 1 [ insert name ]
- CASTING AREA 2 [ insert name]
- CASTING AREA 3 [insert name]
- CASTING AREA 4 [insert name]
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AREA 1 -
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Person Responsible:
INSPECTION DOCUMENTATION
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Drawings checked to ensure correct revision is used
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Any issues highlighted on drawing addressed and confirmation to cast agreed by management
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Pre / Post pour check sheet filled in & signed off as ok to pour
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QC checks completed and documentation filled in and signed off
MOULD CONDITION
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Mould surfaces clean & oiled with no defects
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Shuttering in good condition, all chamfers in place and in good condition
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Cast in inserts secured and cover checked
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Reinforcement/mesh in place with spacers attached and cover checked
PRODUCTION
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Concrete sampled for consistance
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Mould cast ensuring no movement of cast in inserts or reinforcement
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Mould floated off and any required inserts placed in concrete checked to ensure inserts can not sink or move out of position
POST PRODUCTION
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Post cast checks completed and documentation signed off
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Any remedial required is identified and recorded
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Other Areas of Concern / Needing Action:
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AREA 2 -
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Person Responsible:
INSPECTION DOCUMENTATION
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Drawings checked to ensure correct revision is used
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Any issues highlighted on drawing addressed and confirmation to cast agreed by management
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Pre / Post pour check sheet filled in & signed off as ok to pour
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QC checks completed and documentation filled in and signed off
MOULD CONDITION
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Mould surfaces clean & oiled with no defects
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Shuttering in good condition, all chamfers in place and in good condition
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Cast in inserts secured and cover checked
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Reinforcement/mesh in place with spacers attached and cover checked
PRODUCTION
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Concrete sampled for consistance
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Mould cast ensuring no movement of cast in inserts or reinforcement
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Mould floated off and any required inserts placed in concrete ensuring inserts can not sink or move out of position
POST PRODUCTION
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Post cast checks completed and documentation signed off
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Any remedial required is identified and recorded
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Other Areas of Concern / Needing Action:
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AREA 3 -
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Person Responsible:
INSPECTION DOCUMENTATION
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Drawings checked to ensure correct revision is used
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Any issues highlighted on drawing addressed and confirmation to cast agreed by management
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Pre / Post pour check sheet filled in & signed off as ok to pour
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QC checks completed and documentation filled in and signed off
MOULD CONDITION
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Mould surfaces clean & oiled with no defects
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Shuttering in good condition, all chamfers in place and in good condition
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Cast in inserts secured and cover checked
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Reinforcement/mesh in place with spacers attached and cover checked
PRODUCTION
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Concrete sampled for consistance
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Mould cast ensuring no movement of cast in inserts or reinforcement
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Mould floated off and any required inserts placed in concrete ensuring inserts can not sink or move out of position
POST PRODUCTION
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Post cast checks completed and documentation signed off
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Any remedial required is identified and recorded
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Other Areas of Concern / Needing Action:
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AREA 4 -
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Person Responsible:
INSPECTION DOCUMENTATION
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Drawings checked to ensure correct revision is used
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Any issues highlighted on drawing addressed and confirmation to cast agreed by management
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Pre / Post pour check sheet filled in & signed off as ok to pour
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QC checks completed and documentation filled in and signed off
MOULD CONDITION
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Mould surfaces clean & oiled with no defects
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Shuttering in good condition, all chamfers in place and in good condition
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Cast in inserts secured and cover checked
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Reinforcement/mesh in place with spacers attached and cover checked
PRODUCTION
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Concrete sampled for consistance
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Mould cast ensuring no movement of cast in inserts or reinforcement
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Mould floated off and any required inserts placed in concrete ensuring inserts can not sink or move out of position
POST PRODUCTION
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Post cast checks completed and documentation signed off
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Any remedial required is identified and recorded
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Other Areas of Concern / Needing Action:
Yard - Stack and Load
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Person Responsible:
INSPECTION OF LOADS
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Product supported on the trailer correctly with label/markings visible
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No loading or handling damage visible <br><br>
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Any remedial work completed on units is of acceptable standard
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Delivery ticket checked and signed off
REMEDIAL WORK -YARD
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All remedial work carried out of an acceptable standard
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QC checks completed also covering any repairs and signed off
YARD STORAGE OF PRODUCT
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Units placed in correct location and supported correctly ensuring no damage/ distortion can occur during curing
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QC checks completed and documentation completed and signed off
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Unit identification legible
FINAL DELIVERY INSPECTION
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All documentation for loads seen completed and signed off
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Units on loads inspected were stacked correctly with no visible damage
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All units marked as good to go
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Other Areas of Concern / Needing Action
