PERSONNEL CHECK-SHEET.

  • Are all personnel in attendance and clocked on? If no please enter name of operative and reason for none attendance or lateness.

  • Please confirm correct manning ( ops to be placed in correct positions on OEE sheet) please confirm any amendments if necessary.

  • Are all operatives trained to the correct skill level on the station they are working? ( please check H drive/entity 5/Skill level operators - tab per enact/temps) if no please enter training requirements below.

  • Are all RTW's (return to work) up to date? (must be complete the week operators return to work)

  • PLEASE ENTER ANY HOLIDAY REQUESTS FOR THE ATTENTION OF SUE WESTALL

  • Has KRONOS been checked & signed off?

PLANNING SCHEDULE.

  • Are all relevant parties aware of the production plan? Please check boxes below.

  • Production

  • Logistics

  • Quality

  • Print room

  • Kits

  • Please enter number of change overs.

  • Have all changeovers been managed ( first off followed) by yourself or an alternative designated member of staff?

DAILY GENERAL LINE CHECK.

  • Is the ANDON fully operational to correct balance? IF NO ENTER ACTION TAKEN!

  • Are all FFT operatives signed in using their unique ID? IF NO ENTER ACTION TAKEN!

  • Is the agreed operator rotation being observed? IF NO ENTER ACTION TAKEN!

  • Are all operators using the correct ID stamps? IF NO ENTER ACTION TAKEN! details which need to be amended on H drive

  • Are the line work stations being kept in a clean safe manor, personal belongings removed from line and bottle holders in use or available? IF NO ENTER ACTION TAKEN!

  • Are all torque bins at the agreed stock level (2 bin system) IF NO ENTER ACTION TAKEN!

  • Are all operatives adhering to the agreed level of WIP (work in progress)? IF NO ENTER STATION NUMBER & ACTION TAKEN!

  • DRY TEST CHECK - is dry test equipment fully functional? IF NO ENTER ACTION TAKEN!

  • FFT CHECK - is FFT test equipment fully functional? IF NO ENTER ACTION TAKEN!

  • HOIST CHECK - Is hoist equipment fully functional? IF NO ENTER ACTION TAKEN!

  • POKE YOKE - Are all poke yoke's in use, maintained and in the correct location (standard)? IF NO ENTER ACTION TAKEN!

  • CASE SEAL CHECK - are the settings on the equipment correct - (Luna 2.5 / SS + Eco 1)? IF NO ENTER ACTION TAKEN!

DAILY STATION AUDIT X1.

  • Station number being audited.

  • Station letter ( if applicable).

  • Please insert picture of workstation being audited.

  • Is the workstation clean and tidy? IF NO ENTER ACTION TAKEN!

  • Are all the operators personal belongings removed from the work station? IF NO ENTER ACTION TAKEN!

  • Is the workstation set out in the correct format shown in the JEV? IF NO ENTER ACTION TAKEN!

  • Is the operator trained to the relevant level for the process they are performing? IF NO ENTER ACTION TAKEN!

  • Dose the operator have all the prescribed tools required to perform the process? IF NO ENTER ACTION TAKEN!

  • Are the tools calibrated and or suitable for the process being performed? IF NO ENTER ACTION TAKEN!

  • Is the Kanban stocked to suitable levels for the task to be performed? IF NO ENTER ACTION TAKEN!

  • Is the operator working within the relevant amount of WIP allowed? IF NO ENTER ACTION TAKEN!

  • Are there any maintenance issues that need addressing for the work station? IF NO ENTER ACTION TAKEN!

  • Is the operator performing the process to the JEV? IF NO ENTER ACTION TAKEN!

  • Enter operator comments.

  • Add supervisors actions.

  • Operators signature.

  • Is the operator demonstrating competence and understanding of the process they are performing? 1-3 in need of training 4-7 competent but would benefit from further training 8-10 competent efficient and proactive.

MAINTENANCE ISSUES.

  • Are all maintenance issues complete on the line? IF NO ENTER ACTION TAKEN!

  • Please add any other maintenance issues and action taken!

  • Please add any maintenance issue images.

DAILY CLOSE OUT.

  • Have all rejects been removed & recorded ? IF NO ENTER ACTION TAKEN!

  • ANDON - please confirm all issues raised from ANDON have been addressed e.g. Poor performance (training), quality, stoppages due to pars and equipment.

  • Has all data been entered into the daily production sheet? (FFT & In process)

  • Has Station Sustain been complete with findings from station audit and 5S?

ADDITIONAL INFORMATION.

  • PLEASE ADD ANY RELEVANT DETAILS YOU MAY WISH TO ADD TO THIS DAILY REPORT.

  • PLEASE ADD ANY ADDITIONAL IMAGES YOU MAY WANT TO ADD TO THIS DAILY REPORT.

GEMBA MEETING

  • Please enter any quality, maintenance, personnel, production or other issues raised in the GEMBA which need to be entered into this report.

  • Please enter any images if necessary.

  • SUPERVISORS SIGNATURE.

  • Report complete at.

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