PRODUCTION SUPERVISOR STANDARD WORK

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Time of Audit

  Date

Sunrise Meeting

• Conducted box meeting with team leaders to reiterate safety and priorities

  Yes

  No

  N/A

• Enough manpower is available to support production requirements

  Yes

  No

  N/A

Standard Work Check

• Team Leader current day standard work card is in their possession

  Yes

  No

  N/A

• Team leader previous day standard work has been completed

  Yes

  No

  N/A

Change Control

• Take a photo of the change board

  Media

Jets Line Assembly Audit

• Indicate the changes in the area (man, method, machine, material)

• What is the top potential negative effects of the changes?

• Are the changes performing as expected?

  Yes

  No

  N/A

• Productivity

• Week's production has been scheduled and properly communicated on the line

  Yes

  No

  N/A

• Production priorities and concerns has been identified

  Yes

  No

  N/A

• SMED Flowracks have been prepared to support the daily production plan

  Yes

  No

  N/A

• Hour by Hour board has been updated and reviewed

  Yes

  No

  N/A

• Reasons for Hour by Hour misses has been identified

  Yes

  No

  N/A

• Materials are being pulled to make sure that a continuous flow is present in the cell

  Yes

  No

  N/A

• Assembly line uses escalation process to resolve issues. Andon lights are working as a tool to highlight urgent issues that will cause line stoppage

  Yes

  No

  N/A

• Machines and equipments are working properly

  Yes

  No

  N/A

• WIP

• State reason for WIP

• There is a plan for un-utilized manpower

  Yes

  No

  N/A

• Safety

• Area is free from tripping and slipping hazards

  Yes

  No

  N/A

• Walkways are clear and dry

  Yes

  No

  N/A

• Machine guardings are appropriate and functional

  Yes

  No

  N/A

• Electrical cords are in good condition

  Yes

  No

  N/A

• PPEs are being used appropriately

  Yes

  No

  N/A

• Operators are using appropriate cutting tools

  Yes

  No

  N/A

• Operators are lifting loads properly

  Yes

  No

  N/A

• Find It Fix It board has been updated

  Yes

  No

  N/A

• Only certified personnel are working on the cell

  Yes

  No

  N/A

• 5S Condition

• Only required tools and WIP at the station

  Yes

  No

  N/A

• No WIP more than 3 units (like boxes, etc) is present in the cell

  Yes

  No

  N/A

• Tools and fixtures within reach of the operator

  Yes

  No

  N/A

• No unnecessary items on workbenches or work surfaces

  Yes

  No

  N/A

• Containers contain only the required materials and appropriate quantity

  Yes

  No

  N/A

• All material storage areas are clearly designated and labelled

  Yes

  No

  N/A

• Storage locations for mobile equipment are designated and labelled

  Yes

  No

  N/A

• 5S board has been updated

  Yes

  No

  N/A

• All information is current and necessary

  Yes

  No

  N/A

• Quality

• Quality issues raised has been resolved

  Yes

  No

  N/A

• There are no materials in MRB that is more than 24 hours

  Yes

  No

  N/A

• Appropriate work instructions and CTQs are available in the cell

  Yes

  No

  N/A

• Assembly process sampled follows the standardized work

  Yes

  No

  N/A

• Sampled units checked

Machine Shop Area Audit

• Indicate the changes in the area (man, method, machine, material)

• What is the top potential negative effects of the changes?

• Are the changes performing as expected?

  Yes

  No

  N/A

• Productivity

• Daily plan have been scheduled and output monitored

  Yes

  No

  N/A

• Machines are available and working properly

  Yes

  No

  N/A

• Priorities and concerns have been identified

  Yes

  No

  N/A

• Raw materials are available, specifications are correct

  Yes

  No

  N/A

• Materials are sufficient for the next 5 days

  Yes

  No

  N/A

• Kanban quantity for shafts and tie rods is suitable to support production

  Yes

  No

  N/A

• Quality

• Operator checks the CTQs randomly in the morning and in the afternoon

  Yes

  No

  N/A

• Non conforming components have been identified, segregated and disposed

  Yes

  No

  N/A

• 5S and Safety

• Find It Fix It Board has been reviewed and updated

  Yes

  No

  N/A

• 5S Board has been reviewed and updated

  Yes

  No

  N/A

• Proper PPEs are being worn in the cell

  Yes

  No

  N/A

• Machine guardings are appropriate and functional

  Yes

  No

  N/A

• Electrical cords are in good condition

  Yes

  No

  N/A

• Walkways are clear and dry

  Yes

  No

  N/A

• Containers contain only the required materials and appropriate quantity

  Yes

  No

  N/A

• All material storage areas are clearly designated and labelled

  Yes

  No

  N/A

• Safety issue raised previously has been resolved

  Yes

  No

  N/A

LES Assembly Audit

• Indicate changes in the area (man, method, machine, material)

• What is the top potential negative effects of the changes?

• Are the changes performing as expected?

  Yes

  No

  N/A

• Productivity

• Week's production has been scheduled and properly communicated on the line

  Yes

  No

  N/A

• Production priorities and concerns has been identified

  Yes

  No

  N/A

• Machines and equipments are working properly

  Yes

  No

  N/A

• Safety

• Area is free from tripping and slipping hazards

  Yes

  No

  N/A

• Electrical cords are in good condition

  Yes

  No

  N/A

• PPEs are being used appropriately

  Yes

  No

  N/A

• Operators are using appropriate cutting tools

  Yes

  No

  N/A

• Find It Fix It board has been updated

  Yes

  No

  N/A

• 5S Condition

• Tools and fixtures within reach of the operator

  Yes

  No

  N/A

• No unnecessary items on workbenches or work surfaces

  Yes

  No

  N/A

• Containers contain only the required materials and appropriate quantity

  Yes

  No

  N/A

• All material storage areas are clearly designated and labelled

  Yes

  No

  N/A

• Storage locations for mobile equipment are designated and labelled

  Yes

  No

  N/A

• 5S board has been updated

  Yes

  No

  N/A

• All information is current and necessary

  Yes

  No

  N/A

Finalization and Sign Off

• Production Supervisor: I have completed this Standard Work to the best of my ability

• Signed:

  Sign