Title Page
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Conducted on
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Department
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Prepared by
Monthly Department Inspection
Housekeeping
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Floors clean and dry, corners free of clutter, and tops of cabinets not used for storage?
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Tools clean and stored properly?
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Is trash being emptied and not overflowing?
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Aisleways clear and free from obstruction?
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Work carts and Supply Cabinets cleaned and organized?
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No open food or drinks in the area?
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Are outside areas around the department clean and organized?
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Employees are not using cell phones or headphones on production floor?
Emergency Action Plan
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Is spill kit available and in the correct place?
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Are exits properly marked and free of obstruction?
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Are emergency exits lights in working order? (look for red light)
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Is emergency equipment (alarm, pull boxes, eyewashes, showers, etc.) accessible and not blocked?
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Is eye wash station covered, clean and overflow bucket empty?
Walking Working Surfaces
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Are floor openings guarded by a cover, a guardrail or equivalent on all sides?
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Are materials or equipment stored in such a way that sharp projections will not interfere with the walkways?
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Are spotters and headphones being used when backing up boats or moving molds/dollies the operator can't see around?
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Are steps clear of tools or materials?
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Are employees facing the ladder when ascending and descending ladder?
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Are trip hazards present? (cords, parts in aisleways, etc
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Are standard guardrails provided wherever aisle or walkway surfaces are elevated 4 feet or more above any adjacent floor or the ground?
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Are ladders positioned properly and in good condition?
Fire Prevention
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Are gun houses and portable spray units in clean and free of debris?
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Are Hot Boxes overflowing or contain combustible items?
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All fire extinguishers marked and accessible?
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Is cardboard, supplies or combustibles stored in Flammable cabinet?
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Dust accumlation is less than 1/32 inch (thickness of a dime) and cleaned daily to prevent accumulation?
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Has dust collection systems been emptied or dust swept out?
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Are all flammable liquid barrels grounded?
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Trash dumpster do not contain any "HOT" materials?
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Combustible materials are being stored away from where MEKP is present?
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Are employees smoking in designated smoking areas?
PPE
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All employees are wearing approved safety glasses in the production area?
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Cut resistant glove is worn on opposite hand when using a razor knife/blade?
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Are chemical resistant gloves being worn when handling chemicals?
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Are goggles/face shield being worn when drilling or sanding overhead?
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Are hard hats being used when operating crane/hoist or in scissor lift?
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Is hearing protection being used in required areas?
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Used razor blades are placed in razor blade container for disposal?
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Is approved safety knives being used?
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Are those wearing a tight fitting respirator clean shaven?
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Are respirators stored in nonporous, sturdy, airtight containers, like a zip-sealed plastic bag or plastic container?
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Are employees using fall protection when working at heights over 4 feet with unprotected sides or edge? OSHA 1910.28(b)(1)(i)
Electrical and Air Systems
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Extension cords have ground prong and no frays in cord?
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Are compressed air nozzles at the correct pressure of 30 psi or less?
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Is there at least three (3) feet clearance in front of electrical panels/breaker boxes?
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Are electrical panels accessible with labels to indicate there use or equipment severed?
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Are all unused openings, including conduit knockouts in electrical enclosures and fittings closed with appropriate covers, plugs, or plates?
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Does fans have an approved sticker and equipped with a blade guard with opening no greater than 1/2 inch?
Tools and Equipment
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Damage to equipment, tools or property?
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Is Jigs, Cradles, Stands, and other equipment in good working order?
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All moving parts (belts, pulleys, gears, shafts, etc) covered with solid material or metal mesh?
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Is the work rest on abrasive wheel adjusted to within 1/8 inch of the wheel?
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Is the adjustable tongue on the top side of the grinder used and kept adjusted to within 1/4 inch of wheel?
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Is powered stationary equipment securely anchored to the floor?
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Are guards installed and being used?
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Are all tool instructions clearly marked & legible?
Chemical Process Operations
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Are any chemicals expired or out-of-date?
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Are gelcoats and resins stored in areas separate from catalysts?
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All chemicals stored & labeled properly? Containers are in good condition?
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Is there a "boot" covering the opening of gelcoats and resins to reduce VOC's from escaping into the atmosphere?
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Is Acetone stored in closed flammable containers?
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No signs of leaking MEKP, resin, or other chemicals present?
Waste Management
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Are used solvent rags being stored in closed containers?
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Are aerosol cans disposed of in accumulation drum and not in trash cans?
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Is cardboard, paper, or combustibles in the "Hot Box"?
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Are empty barrels being taken to "Empty Barrel Storage" areas outside?
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Is trash removed promptly? (cans/dumpsters not overflowing)?
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Are idle pallets stored flat (not propped on side or leaning? Are pallets stacked 14 or less high and not taller than 6 feet?
Hoist / Lifting
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Are the chains and pins being used when hull rotator is in a vertical or horizon position?
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Are slings in good condition? (not frayed, cut or deteriorated)
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Is safety latches on crane hooks in place and operational?
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Does spreader bars or other lifting devices have a ID tag present?
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Is hoist or lifting device being used to lift items >50lbs or greater?
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There is no one standing under a load when hoisting material or equipment?
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Are the controls of hoist clearly marked to indicate the direction of travel or motion? Is load rating clearly marked and visible?
Material Handling and Storage
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Is there at least (2) feet clearance between stacked materials and overhead lights?
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Is there at least (18) inches maintained around the fire sprinkler heads?
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Is seatbelt being used while operating forklift?
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Are trucks and trailer secured with wheel chocks during loading and unloading operations?
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Are chains in place across loading dock when not loading or unloading?
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Are shelves holding materials marked with load rating?
Hot Work/Welding
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Is compressed gas bottles secured and equipped with "Clamshell" type valve protectors?
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Is electrical cords and welding leads maintained in good repair: welding leads should not be repaired or spliced within 10' of electrode holder?
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Is flashback and backflow preventers at both the torch and regulator on oxygen/fuel cutting systems present?
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Are welding curtains and welding hood being used while welding?
Comments
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