Title Page
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Unit Serial Number
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Quality Control Unit I.D.
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Location
Structure Inspections (All inspections must be verified by the drawing)
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**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
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Is a skid required for this unit?
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Is the skid fit up complete and accepted? (Length - Width - Height - Square)
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Are fork pockets required?
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Is the layout complete and accepted ?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Are mounting holes required?
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Is the mounting holes layout complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Are skid lifting eyes required? (These must be welded with flux core)
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Is the skid lifting eye fit up complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the skid lifting eyes weld out complete and accepted w/ flux core?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the skid weld out and clean up (All accessible sharp edges and mounting holes included) complete and accepted?
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Have you applied the QC Unit ID stamps? (front/rear left side)
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Take photos of the QC Unit ID stamps. (QTY.2 photos required)
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Did you fill out the QC Unit ID on the Title page?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
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Is a plenum frame required for this unit?
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**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
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Is frame legs and panels required for this unit?
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**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
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Is a front frame required for this unit?
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Is the layout for all the front frame components complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the front frame fit up complete?
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Is the Length - Width - Height - Square dimensions accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is a bearing/motor support required?
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Zero calibration should be set on the support side of the skid.
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What is the digital level reading for the bearing/motor? Max Tolerance = (+/-) .3°
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Take a photo of the digital level reading.
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is a diagonal (67.5°) brace required for the front frame?
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What is the digital level reading for the diagonal (67.5°) component on the front frame sides? Max Tolerance = (+/-) .3°
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Take photo of the digital level reading for both sides. (Qty. 2 photos required)
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the bearing/motor pad hole layout complete and accepted?
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Is the bearing/motor pad fit up complete?
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Is the bearing/motor pad center dimensions accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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What is the bearing/motor pad digital level reading compared to the skid level? Max Tolerance = (+/-) .3°
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Take photo of digital level reading.
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Are front wall mounting brackets/clips required for this unit?
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Is the fit up and weld out complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the front frame weld out and clean up (bolt hole slag included) complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
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Is a rear frame required for this unit?
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Has the layout for all the rear frame components been accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the rear frame fit up complete?
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Is the rear frame Length - Width - Height - Square accepted?
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Fitter/Welder - ID
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QCI - ID
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Are coil support gussets required?
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Are the coil support gusset plates the correct size?
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Is the coil support gussets fit up complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the coil support gussets weld out and clean up complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is a rear bearing/motor support required?
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Zero calibration should be set on the support side of the skid.
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What is the digital level reading of the rear bearing/motor support? Max Tolerance = (+/-) .3° (Photo Required)
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the rear frame weld out and clean up (bolt hole slag included) complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
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Is the final overall inspection complete?
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WRITE UNIT I.D. VISIBLY FOR PHOTO, UNDER OR ON THE GREEN MAGNET
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Did you apply the green tag for release?
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Is this unit complete and accepted for the first coating process? (Primer)
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Have you notified a shop lead/foreman and quality lead? (Leads will notify paint lead)
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QCI - ID
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Date/Time
First Assembly Inspection
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Has this unit been brought into the shop post primer coating applied?
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QCI - ID
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Date/Time
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**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
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Are floors required for this unit?
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Is the floor installation and weld out complete and accepted?
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Assembler/Welder - ID
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QCI - ID
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Date/Time
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Are walls required for this unit?
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Is the installation and weld out of all walls complete?
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Are all the wall to structure bolted connections tightened correctly and accepted?
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Are all gaps welded or bolted closed and accepted?
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Assembler/Welder - ID
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QCI - ID
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Date/Time
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Are fan rings required for this unit?
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What is the quantity of fan rings for this unit?
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Is the installation of the fan ring(s) complete?
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Are the fan ring(s) to structure bolted connections tightened correctly and accepted?
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Are all gaps welded or bolted closed and accepted?
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Assembler/Welder - ID
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QCI - ID
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Date/Time
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Are access door required?
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What is the quantity of access doors required?
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Is the access door(s) handle fit up and weld out complete and accepted?
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Is the access door and hinge mounting to the unit complete and accepted?
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Assembler/Welder - ID
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QCI - ID
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Date/Time
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Did yo complete the final overall inspection?
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WRITE UNIT I.D. VISIBLY FOR PHOTO, UNDER OR ON THE GREEN MAGNET
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Have you applied the green magnet for release?
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Have you notified a shop lead/foreman and quality lead? (Leads will notify paint lead)
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QCI - ID
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Date/Time
Post Interior/Partial Exterior Coating
Final Assembly Inspection
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Has this unit been brought into the shop post interior/partial exterior coating?
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QCI - ID
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Date/Time
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**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
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Is a front bearing pad required for this unit?
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Bearing pad should be checked center of plenum. Measure the center to the holes if applicable if not, then measure center to the edges of the bearing pad.
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Is the front bearing pad fit up complete and accepted?
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Fitter/Welder - ID
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QCI - ID
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Date/Time
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Is the bearing pad weld out complete and accepted?
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Assembler/Welder - ID
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QCI - ID
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Date/Time
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QCI - ID
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Date/Time
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Are bearings required for this unit?
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Refer to units CCQF DWG. to collect qty's and types. (ex. (2-taf 2-15/16" bore size)
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What are the bearing quantities and types required for this unit?
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Take photos of the required bearings' ID tag. (photo Qty. should match Qty. of bearings required)
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QCI - ID
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Date/Time
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QCI - ID
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Date/Time
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Was the shaft/keyway dimensions inspected prior to installation?
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QCI - ID
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Is the shaft installation complete and accepted?
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Assembler - ID
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QCI - ID
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Date/Time
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Is the bearing installation complete and accepted?
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Assembler - ID
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QCI - ID
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Date/Time
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Refer to QC information binder and CCQF to match type / part #
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What is the hold down bolts required torque?
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QCI - ID
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Date/Time
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What is the bearing retainer/collar required torque?
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QCI - ID
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Date/Time
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Is the fan installation complete and accepted?
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Is a motor required for this unit?
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Refer to G.A. Dwg for motor information. See highlighted example.
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What type of motor is needed?
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Is the installation of the motor complete and accepted?
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Assembler - ID
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QCI - ID
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Date/Time
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Take photo of motor tag.
