Quality Control Structure Inspection - duplicate

Title Page

Unit Serial Number
Quality Control Unit I.D.
Location

Structure Inspections (All inspections must be verified by the drawing)

**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
Is a skid required for this unit?
Is the skid fit up complete and accepted? (Length - Width - Height - Square)
Fitter/Welder - ID
QCI - ID
Date/Time
Are fork pockets required?
Is the layout complete and accepted ?
Fitter/Welder - ID
QCI - ID
Date/Time
Are mounting holes required?
Is the mounting holes layout complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Are skid lifting eyes required? (These must be welded with flux core)
Is the skid lifting eye fit up complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Is the skid lifting eyes weld out complete and accepted w/ flux core?
Fitter/Welder - ID
QCI - ID
Date/Time
Is the skid weld out and clean up (All accessible sharp edges and mounting holes included) complete and accepted?
Have you applied the QC Unit ID stamps? (front/rear left side)
Take photos of the QC Unit ID stamps. (QTY.2 photos required)
Did you fill out the QC Unit ID on the Title page?
Fitter/Welder - ID
QCI - ID
Date/Time
**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
Is a plenum frame required for this unit?
**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
Is frame legs and panels required for this unit?
**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
Is a front frame required for this unit?
Is the layout for all the front frame components complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Is the front frame fit up complete?
Is the Length - Width - Height - Square dimensions accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Is a bearing/motor support required?
Zero calibration should be set on the support side of the skid.
What is the digital level reading for the bearing/motor? Max Tolerance = (+/-) .3°
Take a photo of the digital level reading.
Fitter/Welder - ID
QCI - ID
Date/Time
Is a diagonal (67.5°) brace required for the front frame?
What is the digital level reading for the diagonal (67.5°) component on the front frame sides? Max Tolerance = (+/-) .3°
Take photo of the digital level reading for both sides. (Qty. 2 photos required)
Fitter/Welder - ID
QCI - ID
Date/Time
Is the bearing/motor pad hole layout complete and accepted?
Is the bearing/motor pad fit up complete?
Is the bearing/motor pad center dimensions accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
What is the bearing/motor pad digital level reading compared to the skid level? Max Tolerance = (+/-) .3°
Take photo of digital level reading.
Fitter/Welder - ID
QCI - ID
Date/Time
Are front wall mounting brackets/clips required for this unit?
Is the fit up and weld out complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Is the front frame weld out and clean up (bolt hole slag included) complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
Is a rear frame required for this unit?
Has the layout for all the rear frame components been accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Is the rear frame fit up complete?
Is the rear frame Length - Width - Height - Square accepted?
Fitter/Welder - ID
QCI - ID
Are coil support gussets required?
Are the coil support gusset plates the correct size?
Is the coil support gussets fit up complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Is the coil support gussets weld out and clean up complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Is a rear bearing/motor support required?
Zero calibration should be set on the support side of the skid.
What is the digital level reading of the rear bearing/motor support? Max Tolerance = (+/-) .3° (Photo Required)
Fitter/Welder - ID
QCI - ID
Date/Time
Is the rear frame weld out and clean up (bolt hole slag included) complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
Is the final overall inspection complete?
WRITE UNIT I.D. VISIBLY FOR PHOTO, UNDER OR ON THE GREEN MAGNET
Did you apply the green tag for release?
Is this unit complete and accepted for the first coating process? (Primer)
Have you notified a shop lead/foreman and quality lead? (Leads will notify paint lead)
QCI - ID
Date/Time

First Assembly Inspection

Has this unit been brought into the shop post primer coating applied?
QCI - ID
Date/Time
**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
Are floors required for this unit?
Is the floor installation and weld out complete and accepted?
Assembler/Welder - ID
QCI - ID
Date/Time
Are walls required for this unit?
Is the installation and weld out of all walls complete?
Are all the wall to structure bolted connections tightened correctly and accepted?
Are all gaps welded or bolted closed and accepted?
Assembler/Welder - ID
QCI - ID
Date/Time
Are fan rings required for this unit?
What is the quantity of fan rings for this unit?
Is the installation of the fan ring(s) complete?
Are the fan ring(s) to structure bolted connections tightened correctly and accepted?
Are all gaps welded or bolted closed and accepted?
Assembler/Welder - ID
QCI - ID
Date/Time
Are access door required?
What is the quantity of access doors required?
Is the access door(s) handle fit up and weld out complete and accepted?
Is the access door and hinge mounting to the unit complete and accepted?
Assembler/Welder - ID
QCI - ID
Date/Time
Did yo complete the final overall inspection?
WRITE UNIT I.D. VISIBLY FOR PHOTO, UNDER OR ON THE GREEN MAGNET
Have you applied the green magnet for release?
Have you notified a shop lead/foreman and quality lead? (Leads will notify paint lead)
QCI - ID
Date/Time

Post Interior/Partial Exterior Coating

Final Assembly Inspection

Has this unit been brought into the shop post interior/partial exterior coating?
QCI - ID
Date/Time
**ALWAYS REFER TO THE DRAWINGS NOT YOUR MEMORY OR ASSUMPTIONS FOR INSPECTIONS**
Is a front bearing pad required for this unit?
Bearing pad should be checked center of plenum. Measure the center to the holes if applicable if not, then measure center to the edges of the bearing pad.
Is the front bearing pad fit up complete and accepted?
Fitter/Welder - ID
QCI - ID
Date/Time
Is the bearing pad weld out complete and accepted?
Assembler/Welder - ID
QCI - ID
Date/Time
QCI - ID
Date/Time
Are bearings required for this unit?
Refer to units CCQF DWG. to collect qty's and types. (ex. (2-taf 2-15/16" bore size)
What are the bearing quantities and types required for this unit?
Take photos of the required bearings' ID tag. (photo Qty. should match Qty. of bearings required)
QCI - ID
Date/Time
QCI - ID
Date/Time
Was the shaft/keyway dimensions inspected prior to installation?
QCI - ID
Is the shaft installation complete and accepted?
Assembler - ID
QCI - ID
Date/Time
Is the bearing installation complete and accepted?
Assembler - ID
QCI - ID
Date/Time
Refer to QC information binder and CCQF to match type / part #
What is the hold down bolts required torque?
QCI - ID
Date/Time
What is the bearing retainer/collar required torque?
QCI - ID
Date/Time
Is the fan installation complete and accepted?
Is a motor required for this unit?
Refer to G.A. Dwg for motor information. See highlighted example.
What type of motor is needed?
Is the installation of the motor complete and accepted?
Assembler - ID
QCI - ID
Date/Time
Take photo of motor tag.