Information

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Personnel

Begin Audit

Sign In Sheets

  • Inspector Name

  • Punch list Date

Roof

Roof

Valve Stations

  • Gauges in place and working properly

  • Defrost pressure between 65-70 PSI

  • Valve stems clean and lubricated

  • Valve stems exercised regularly

  • Pipe plugs in place

  • No evidence of leaks

  • Electrical boxes and conduit in good condition

Crossovers

  • Crossovers in place and installed where needed.

Insulation / Pipe Saddles

  • Insulation installed properly

  • Pipe saddles are per GFS specification in place

Pipe Labels

  • Proper pipe labels being used and in place and meet GFS specification.

Pipe Stands

  • Pipe stands in place and properly supporting pipes

SRV Vent Line

  • Vent line in place and 15 feet above working surface

  • Rain cover in place on relief line to prevent contamination

  • Vent line sensor in place.

Exhaust System

  • Continuos ventilation installed and operating.

  • Exhaust system operates when ammonia is detected

  • Exhaust system meets IIAR2-2008 standards

  • Intake dampers working properly

  • Exhaust fans can be started manually from outside the engine room

Condenser

  • Condenser tubes properly passivated.

  • Fan belts in good condition and meet GFS standards.

  • Fan blades in good condition

  • Bearings in good condition and greased.

  • Piping meets GFS standards.

  • Paint on piping applied properly and meets GFS standards.

  • Nozzles have good water pressure and coverage over tubes

  • Drift eliminators in place.

  • Water sump sweeper installed.

  • Purge points meet GFS standards.

  • Electrical conduit and junction boxes installed properly.

  • Access to valves and nozzles easily accessible

Purger

  • Equipment clean and installed properly.

  • Insulation in place and in good condition

  • Purger operation working properly

DHU

  • Valves in good working condition

  • Sensors in place and working properly

  • Filters in place and not clogged

  • Belts in good working order

  • Desiccant wheel in good working condition

  • Equipment operating properly

Machine Room

Machine Room

Remote Condenser Sump and Water Treatment

  • Water pumps running properly with no leaks

  • Condenser side stream filter is installed and working properly.

  • Condenser water treatment chemical feed equipment is working properly.

Glycol Loop

  • Heat exchanger working properly

  • Relief valves in place and in compliance

  • Glycol pump working and in good condition

  • Glycol temperature between 40-50 degrees

  • Glycol flow is appropriate

  • Glycol liquid level is appropriate

  • Glycol valves in good condition

  • Glycol temperature probes working properly

  • Glycol level is correct.

Cross Connection Regulator

  • Cross connection regulator set properly and working

Compressors - Screw

  • Name plate legible

  • Relief valves in place and in compliance

  • Gauges in place and in good working condition

  • Economizer working properly

  • Set points set up properly

  • Guards in place

  • Filter pressure within acceptable limits

  • Operating limits are good

  • Anchors and grouting in good condition

  • Safety switches in place and working properly

  • Oil quality and changing is based on oil sampling analysis

  • Sensors reading accurately

  • Equipment is clean

  • Equipment is operating properly

  • No oil leaks are evident

  • Valves are in good shape and working properly

  • Starters are in good condition and working properly

Compressor - Reciprocating

  • Name plate legible

  • Relief valves in place and in compliance

  • Gauges in place and in good working condition

  • Set points set up properly

  • Guards in place

  • Filter pressure within acceptable limits

  • Operating limits are good

  • Anchors and grouting in good condition

  • Safety switches in place and working properly

  • Sensors reading accurately

  • Equipment is clean

  • Equipment is operating properly

  • No oil leaks are evident

  • Valves are in good shape and working properly

  • Starters are in good condition and working properly

Vessels

  • Bulls eyes meet GFS standards.

  • Name plate / ASME stamp legible

  • Level controls working properly

  • Oil pots connected to oil recovery system.

  • Insulation in place and proper colors installed.

  • Motorized Feed valves working properly and bypass is installed.

  • Safety float cut outs working properly

  • Relief valves in place and in compliance

  • Piping in good condition

  • Equipment is clean

  • Electrical conduit and junction boxes are installed properly.

  • Equipment is operating properly

Ammonia Pumps

  • Pumps operating properly.

  • Gauges in place and working properly

  • Equipment operation good

Oil Recovery System

  • Proper oil pump is installed.

  • Hot gas valve for heating coil installed and working properly.

  • Oil recovery system installed and working properly.

Labels

  • Pipe and equipment labels are in place and meet GFS standards.

Pipes

  • Pipes are in good condition and painted to GFS standards.

Insulation / Pipe Saddles / Pipe Hangers

  • Pipe hangers are adequate and adjusted properly.

  • Insulation is in good condition and pipe saddles are in place.

Thermosyphon High Pressure Receiver

  • Thermosyphon High pressure receiver installed properly and valves are easily accessible.

Ammonia Dispersion Tank

  • Dispersion tank installed properly.

Ammonia Level

  • Ammonia level within acceptable range

HVAC

  • Heat exchanger working properly

  • Relief valves in place and in compliance

  • Pump in good working order

  • Temperature set properly

  • Glycol flow is acceptable

  • Valves in good working order

  • Temperature probes working properly

Other equipment

  • Gauge board installed properly.

Evaporators

Evaporators

Freezer Evaporators / Penthouses

  • Unit defrosting properly

  • Temperature set points set properly

  • Electrical conduit and junction boxes in good condition

  • Fans in good condition and working properly

  • No excessive ice buildup

  • Coils clean

  • Unit clean

  • Heat trace in place and working

  • Drains in good condition and clear

  • Condensate drip pans in good condition

  • Support hangers in place and properly adjusted

  • Guards in place

  • Equipment operation good

  • Sensors in place and working properly

  • Piping in good condition

  • Insulation in place and in good condition

Cooler Evaporators / Penthouses

  • Unit defrosting properly

  • Temperature set points set properly

  • Electrical conduit and junction boxes in good condition

  • Fans in good condition and working properly

  • No excessive ice buildup

  • Coils clean

  • Unit clean

  • Heat trace in place and working

  • Drains in good condition and clear

  • Condensate drip pans in good condition

  • Support hangers in place and properly adjusted

  • Guards in place

  • Equipment operation good

  • Sensors in place and working properly

  • Piping in good condition

  • Insulation in place and in good condition

Dock Evaporators / Penthouses

  • Unit defrosting properly

  • Temperature set points set properly

  • Electrical conduit and junction boxes in good condition

  • Fans in good condition and working properly

  • No excessive ice buildup

  • Coils clean

  • Unit clean

  • Heat trace in place and working

  • Drains in good condition and clear

  • Condensate drip pans in good condition

  • Support hangers in place and properly adjusted

  • Guards in place

  • Equipment operation good

  • Sensors in place and working properly

  • Piping in good condition

  • Insulation in place and in good condition

Controls / Electrical

Controls / Electrical

Cleanliness of Cabinets

  • Cabinets in good condition and clean inside and out

Electrical Panels

  • Panel in good condition and sealing properly

Monitoring Screens

  • Monitoring screens are set up and include all system equipment

Operator Understanding

  • Operators understand system operation and controls

Sensors

  • Sensors set up and working properly

Ammonia Detectors and Operation

  • Ammonia detectors in proper locations and working

Upgrade Wonderware

  • Wonderware has most recent updates

Defrost Schedule and Times

  • Defrost schedules set up and working properly

Condenser Head Pressure

  • Condenser head pressure is at acceptable level

Control Panels

  • Control panels in good condition and clean

HOA Switches

  • HOA Switches set properly

Electrical Panels

  • Electrical panels in good condition

Labeling

  • Labeling of piping, equipment and door signs meets IIAR standards

Pressure Settings

  • Pressure settings are set properly to maintain building temps and be energy efficient

E-Stops

  • E-Stops work properly and are tested per Maximo work orders

Alarm Settings

  • Alarm settings are set properly and active

Paperwork / Safety Equipment

Paperwork.

Contractor provided.

  • Pre Startup safety review

  • Relief line calculations.

  • U1A forms.

  • Equipment manuals.

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