Information
-
Audit Title
-
Client / Site
-
Conducted on
-
Prepared by
-
Location
-
Personnel
Initial Information.
-
Mechanical Integrity Inspection Date
-
Inspector Name
-
Supervisor, Leads, Operators, Safety Coordinator Names In Attendance On Inspection.
-
Have IIAR Bulletin 109 forms by completed by local personal?
Roof
Roof
Valve Stations
-
Gauges in place and working properly
-
All flanges maintained and show no signs of leaks.
-
All Valves and exposed pipe is properly cleaned and painted.
-
Valve stems clean and lubricated
-
Pipe plugs in place
-
No evidence of leaks
-
Electrical boxes, conduit, coils, and cables in good condition
Pipe Condition
-
Piping in good condition
-
All exposed pipe is properly cleaned and painted.
-
Pipe stands in place and properly supporting pipes
Insulation / Pipe Saddles
-
Insulation in condition
-
Pipe saddles in place at pipe stands
Pipe Labels
-
Proper pipe labels being used and in place
-
Pipe labels in good condition
Safety Relief Line
-
Rain cover in place on relief line to prevent contamination
-
Vent line discharge 15 feet above working surface
Condenser
-
Fans in good condition
-
Fan belts in good condition
-
Fan blades in good condition
-
Bearings in good condition
-
Piping in good condition
-
Paint on piping in good condition
-
Tubes in good condition - check for corrosion and scaling
-
Nozzles have good water pressure and coverage over tubes
-
Drift eliminators in place and in good condition
-
Water sump clean and free of debris
-
Water pumps running properly with no leaks
-
Structural steel in good condition
-
Electrical conduit and junction boxes in good condition
-
Water treatment in place and effective
-
Valves in good working condition
-
Access to valves and nozzles easily accessible
DHU
-
Valves in good working condition
-
Sensors in place and working properly
-
Filters in place and not clogged
-
Belts in good working order
-
Desiccant wheel in good working condition
-
Equipment operating properly
Machine Room
Machine Room
Vessels
-
Name plate / ASME stamp legible
-
Level controls working properly
-
Bulls eyes in good condition
-
Oil pots in good condition
-
Insulation in place and in good condition
-
Feed valves working properly
-
Safety float cut outs working properly
-
Relief valves in place and in compliance
-
Vessel is in good condition
-
Vessel Support Legs are in good condition
-
Piping in good condition
-
Equipment is clean
-
Valves in good working condition
-
Electrical conduit and junction boxes are in good condition
-
Equipment is operating properly
Ammonia Pumps
-
Guards in place
-
Rotary guard working properly
-
Oil cutout switch working properly
-
Shaft seal in good condition - no seal leaks
-
Pump operating good
-
Gauges in place and working properly
-
Equipment operation good
Glycol Loop
-
Heat exchanger working properly
-
Relief valves in place and in compliance
-
Glycol pump working and in good condition
-
Glycol temperature between 40-50 degrees
-
Glycol flow is appropriate
-
Glycol liquid level is appropriate
-
Glycol valves in good condition
-
Glycol temperature probes working properly
HVAC
-
Heat exchanger working properly
-
Relief valves in place and in compliance
-
Pump in good working order
-
Temperature set properly
-
Glycol flow is acceptable
-
Valves in good working order
-
Temperature probes working properly
Purger
-
Equipment clean and bubbler easy to see through
-
Insulation in place and in good condition
-
Purger operation working properly
Condenser Pumps
-
Condenser pumps working properly with no leaks
Compressors - Screw
-
Name plate legible
-
Relief valves in place and in compliance
-
Gauges in place and in good working condition
-
Economizer working properly
-
Set points set up properly
-
Guards in place
-
Filter pressure within acceptable limits
-
Operating limits are good
-
Anchors and grouting in good condition
-
Safety switches in place and working properly
-
Oil quality and changing is based on oil sampling analysis
-
Sensors reading accurately
-
Equipment is clean
-
Equipment is operating properly
-
No oil leaks are evident
-
Valves are in good shape and working properly
-
Starters are in good condition and working properly
Compressor - Reciprocating
-
Name plate legible
-
Relief valves in place and in compliance
-
Gauges in place and in good working condition
-
Economizer working properly
-
Set points set up properly
-
Guards in place
-
Filter pressure within acceptable limits
-
Operating limits are good
-
Anchors and grouting in good condition
-
Safety switches in place and working properly
-
Oil quality and changing is based on oil sampling analysis
-
Sensors reading accurately
-
Equipment is clean
-
Equipment is operating properly
-
No oil leaks are evident
-
Valves are in good shape and working properly
-
Starters are in good condition and working properly
Oil Recovery System
-
Oil recovery system in good condition and working properly
Floors and Walls.
-
No unauthorized storage in a machine room. Only refrigeration equipment and parts allowed
-
Floors are clean and in good condition
-
Walls are clean in good condition.
Electrical / Panels
-
Electrical panels are in good condition and doors closed
-
No open holes are in panel, especially the top
-
If filters are in panel filter is clean and fits opening properly
Pipes
-
Pipe and equipment labels are in place and meet IIAR standards
-
Pipes are in good condition and painted
Insulation / Pipe Saddles
-
Insulation is in good condition and pipe saddles in place
High Pressure Reciever
-
Ammonia level within acceptable range
-
High pressure receiver is in good condition
Ammonia Dispersion Tank
-
Dispersion tank is in good condition with no leaks
Transfer Hose
-
Transfer hose is suitable and certification date is not expired
Evaporators
Evaporators
Freezer Evaporators / Penthouses
-
Unit defrosting properly
-
Temperature set points set properly
-
Electrical conduit and junction boxes in good condition
-
Fans in good condition and working properly
-
No excessive ice buildup
-
Coils clean
-
Unit clean
-
Heat trace in place and working
-
Drains in good condition and clear
-
Condensate drip pans in good condition
-
Support hangers in place and properly adjusted
-
Guards in place
-
Equipment operation good
-
Sensors in place and working properly
-
Piping in good condition
-
Insulation in place and in good condition
Cooler Evaporators / Penthouses
-
Unit defrosting properly
-
Temperature set points set properly
-
Electrical conduit and junction boxes in good condition
-
Fans in good condition and working properly
-
No excessive ice buildup
-
Coils clean
-
Unit clean
-
Heat trace in place and working
-
Drains in good condition and clear
-
Condensate drip pans in good condition
-
Support hangers in place and properly adjusted
-
Guards in place
-
Equipment operation good
-
Sensors in place and working properly
-
Piping in good condition
-
Insulation in place and in good condition
Dock Evaporators / Penthouses
-
Unit defrosting properly
-
Temperature set points set properly
-
Electrical conduit and junction boxes in good condition
-
Fans in good condition and working properly
-
No excessive ice buildup
-
Coils clean
-
Unit clean
-
Heat trace in place and working
-
Drains in good condition and clear
-
Condensate drip pans in good condition
-
Support hangers in place and properly adjusted
-
Guards in place
-
Equipment operation good
-
Sensors in place and working properly
-
Piping in good condition
-
Insulation in place and in good condition
Controls/Electrical
Controls / Electrical
Electrical Panels
-
Cabinets in good condition and clean inside and out
-
Panel doors good condition and sealing properly
Temperature and Pressure Sensors
-
All Equipment Sensors are working properly
Ammonia Detectors and Operation
-
Ammonia detectors in proper locations and working
Control Panels
-
Control panels in good condition and clean
Electrical Panels
-
Electrical panels in good condition
Labeling
-
Labeling of piping, equipment and door signs meets IIAR standards
Pressure Settings
-
Pressure settings are set properly to maintain building temps and be energy efficient
E-Stops
-
E-Stops work properly and are tested per Maximo work orders
Alarm Settings
-
Alarm settings are set properly and active
Paperwork / Safety Equipment
Paperwork / Safety Equipment
Daily Logs
-
Daily logs are available and used between shifts
Alarms Audible and Visual
-
Alarms are both audible and visual
Building Walk Trough and Temperature Checks
-
Building walk throughs are completed twice per day six days per week.
Oil Log
-
Oil logs are used for both adding oil and removing oil from system