RLG1 AMZ - Electrical

• Conducted on

  Date

• Prepared by

• Location

  Select
Checking position

• Position

GENERAL ELECTRICAL CHECK

• Electrical installation layout/drawings available

  Yes

  No

  N/A

• All components for installation are available/delivered

  Yes

  No

  N/A

• All components for installation are installed and properly secured

  Yes

  No

  N/A

• Conveyors are grounded to PE bar in MP and interconnected (see installation guide for instructions).

  Yes

  No

  N/A

• All groundings connected to metal (not on painting etc.)

  Yes

  No

  N/A

• Earthing: The resistance between the PE terminal (see 5.2 and Figure 4) and relevant points that are part of the protective bonding circuit shall be measured with a current between at least 0,2 A and approximately 10 A derived from an electrically separated supply source

  Yes

  No

  N/A

• All measurement protocols are done (according to IEC and local standards)

  Yes

  No

  N/A

• Belt tracking and tensioning positions are not blocked by containment or support brackets

  Yes

  No

  N/A

• Electrical enclosure is free from any fluid handling systems (i.e. pneumatics, hydraulics)

  Yes

  No

  N/A

• Record serial number of all installed encoders and their positions to Critical material tracking sheet

  Yes

  No

  N/A

• Record serial number of all installed VFDs and their positions to Critical material tracking sheet

  Yes

  No

  N/A

Main panel

• Positioned and fixed as per area layout with no visible external damage

  Yes

  No

  N/A

• Kick plates, corner covers, fan cover and lifting eyes are fitted

  Yes

  No

  N/A

• Signal column and beacon are fitted

  Yes

  No

  N/A

• All required labels are installed (example: 400V Warning label, Isolation Warning label, Traffolyte identification label etc)

  Yes

  No

  N/A

• Equipotential bond from the cabinet earth bar to the area cable containment are installed

  Yes

  No

  N/A

• Equipotential bonds from the cabinet frame to the cabinet doors are fitted

  Yes

  No

  N/A

• No missing components

  Yes

  No

  N/A

• Field cables are terminated, all spare cores have the ends insulated, cable sheath markers are fitted

  Yes

  No

  N/A

• Unused cable glands are removed and replaced with blanking plugs

  Yes

  No

  N/A

• Trunking covers are present and fitted

  Yes

  No

  N/A

• Clean, free of debris and combustible material

  Yes

  No

  N/A

• Provide a safety measurement record of Live Test of AC Branches with certified measurement device (record shall be provided by Authorised person)

  Yes

  No

  N/A

• Provide a safety measurement record of Dead Test of AC branches with certified measurement device (record shall be provided by Authorised person)

  Yes

  No

  N/A

• Provide a safety measurement record of main cable feeding our MP from customers MDP (main distribution panel) (record shall be provided by Authorised person)

  Yes

  No

  N/A

• Provide a callibration certification of the measuring devices (electronicaly)

  Yes

  No

  N/A

Cable trays

• Routes are installed as per specifications; all deviations are approved by the HW EM Site Supervisor

  Yes

  No

  N/A

• All cable trays are securely fixed and lidded throughout

  Yes

  No

  N/A

• Support brackets / threaded rods are filed and painted at cut edges, end caps are fitted

  Yes

  No

  N/A

• Clean, free of debris and combustible material

  Yes

  No

  N/A

• Cable tray is grounded with an earth strap ≧6mm2

  Yes

  No

  N/A

• Edging strip fitted at point of contact with cables, filed and painted at cut edges. The edges of cable tray edges should be protected not to cut the cables

  Yes

  No

  N/A

Cables

• Cables are segregated as per drawings and the installation standard

  Yes

  No

  N/A

• Wraps are trimmed with no sharp edges

  Yes

  No

  N/A

• Cables are undamaged, with no cuts in the cable or core insulation. No exposed conductors.

  Yes

  No

  N/A

• Cables are terminated neatly (spare length kept to the minimum) using the correctly sized ferrules. All spare cores are fitted with sleeves at their bare ends

  Yes

  No

  N/A

• Sheath markers are fitted to both ends of all cables with the text reading away from the gland or terminal

  Yes

  No

  N/A

• Uniform cabling methods are used for similar situations with all cables securely tied to the containment as required, cable bend radius are not tight

  Yes

  No

  N/A

• Field cables are terminated, all spare cores have the ends insulated, cable sheath markers are fitted

  Yes

  No

  N/A

• MDR motor cables are not in contact with belt

  Yes

  No

  N/A

Panels installation

• Positioned and installed as per the mechanical installation layouts, deviations are approved by the HW EM Site Supervisor

  Yes

  No

  N/A

• No visible external damage

  Yes

  No

  N/A

• All required labels are installed

  Yes

  No

  N/A

• Local Cabinets are equipotentially bonded with cable containment by means of an earth-strap ≧6mm2

  Yes

  No

  N/A

• All unused cable glands are removed and replaced with blanking plugs

  Yes

  No

  N/A

• Clean, free of debris and combustible material

  Yes

  No

  N/A

Field Kit installation

• Connectors to field devices are secure (PEC’s/Proximity switches)

  Yes

  No

  N/A

• Legends fitted to all control switches, push buttons and indicators

  Yes

  No

  N/A

• Pen marks and temporary tape labels have been removed

  Yes

  No

  N/A

Profinet and communication Installation

• Cable segregated from all power cables by means of barriers

  Yes

  No

  N/A

• Minimum length of cable between nodes ≥ 1m

  Yes

  No

  N/A

• Segment lengths are within the specification / schematics

  Yes

  No

  N/A

• Cables do not run parallel to power cables inside cabinets

  Yes

  No

  N/A

• All terminators are set as per the schematics

  Yes

  No

  N/A

• Network Report completed

  Yes

  No

  N/A