RLG1 AMZ -Mechanical/Safety/Product Conveyance

• Conducted on

  Date

• Prepared by

• Location

  Select
Checking position

• Position

DRIVES

• Is the conveyor mounted on correct line position according to the layout?

  Yes

  No

  N/A

• Is the conveyor mounted in correct direction? Conveyor must be mounted according to direction of flow.

  Yes

  No

  N/A

• Is the conveyor firmly fixed in place and the construction is rigid?

  Yes

  No

  N/A

• Transition between conveyors is aligned and overlaps are correct

  Yes

  No

  N/A

• Base anchor bolts: all fasteners must be verified or audited as secure and stable with a black permanent marker alignment line down the nut and across the base

  Yes

  No

  N/A

• Threads are not extended more than 25mm above the hex nut. (Measure all, but record all incorrect values)

  Yes

  No

  N/A

• Supports and tensioners are set correctly

  Yes

  No

  N/A

• All components for installation are available/delivered

  Yes

  No

  N/A

• Are all components installed and properly fixed?

  Yes

  No

  N/A

• Measuring device (i.e. Gauges, reducers) are mounted correctly, securelly and accessible for reading

  Yes

  No

  N/A

• Pressure regulator allow adjustments and has set point clearly marked

  Yes

  No

  N/A

• Air piping/tubing routed properly, no damage or possible contact with movable parts

  Yes

  No

  N/A

• All grease points are accessible without removing covers

  Yes

  No

  N/A

• If auto-lubrication system installed, it is possible to inspect it for leaks

  Yes

  No

  N/A

• Free of excessive noise

  Yes

  No

  N/A

• No overheating while operating

  Yes

  No

  N/A

• Sprockets are aligned

  Yes

  No

  N/A

• All rollers installed (no missing roller) and moving properly, no damage of bearings or oil leak

  Yes

  No

  N/A

• Check if correct torque is used to mount the screws/nuts

  Yes

  No

  N/A

• Measure the torque in 1 place at least, record the value

  Yes

  No

  N/A

• Correct motors installed (acc. to drawing), correct power

  Yes

  No

  N/A

• Review pulleys and transmission belts. No damage, cracks.

  Yes

  No

  N/A

• Record serial number of all installed motors and their positions to Critical material tracking sheet

  Yes

  No

  N/A

• Record serial number of all installed gearboxes and their positions to Critical material tracking sheet

  Yes

  No

  N/A

Type of conveyor

• Please choose conveyor type

  Select TS 2100 TS 2111 TS 2730 TS 2732 TS 2733 TS 2734 TS 2960 TS 2964 TS 3100 TS 4800 TS 1100 TS 1110 TS 1200 TS 1208 TS 1600 TS 6200 TS 6565

  • TS 2100
  • TS 2111
  • TS 2730
  • TS 2732
  • TS 2733
  • TS 2734
  • TS 2960
  • TS 2964
  • TS 3100
  • TS 4800
  • TS 1100
  • TS 1110
  • TS 1200
  • TS 1208
  • TS 1600
  • TS 6200
  • TS 6565

• Conveyor Beds - Aligned, level and secured (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Accumulation pressure is adjusted according to requirements (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Correct type of belt is installed (V-Belt X Round Belt) (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Drive belt should not be twisted (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Drive belt is not shave (be aware of black debries) (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Drive belt should not make a “popping or squeaking” sound on start up (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Pulley bearing check – all pulleys on bearing should run smoothly without noise and vibration. Check manual spin (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Are all swivels installed? (No missing swivel bar, no missing wheel) (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• All the swivel wheels are moving properly (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Verify Direction of Flow (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Speed is within specification. Record measured speed. (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• All Photo Eye’s installed, are working and on target (Question Group 1: TS 2xxx / TS 3xxx / TS 4xxx)

  Yes

  No

  N/A

• Belt is tracking properly on top of the conveyor<br>(belts are to be no less than 5mm from side guide), belt properly alligned (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

• Review pulleys and transmission belts. Belts properly tensioned, value marked on the label.<br>Record value of tension roller position (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

• Return side of belts should not be rubbing the side frames<br>(the belts should not overhand the pulleys) (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

• Belts is routed properly through the drives, take-ups, etc. (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

• Belt is cutted under correct angle (according to specification). Measure and record angle of cut (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

• Conveyor belt is properly tensioned. Record the value (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

• Timing belt (Drive belt) is properly tensioned. Record the value (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

• Verify Direction of Flow (see arrows on conveyor) (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

• Speed of belt is within specification. Record the speed. (Question Group 2: TS 1xxx / TS 6xxx)

  Yes

  No

  N/A

GUARDING

• Belt/Chain drive guards installed & free of damage

  Yes

  No

  N/A

• Pinch point on the conveyor - no overlap

  Yes

  No

  N/A

• Exposed rotating devices covered

  Yes

  No

  N/A

• All finger guards installed

  Yes

  No

  N/A

• Max. gap of 5 mm between fingerguard and movable part allowed

  Yes

  No

  N/A

• All covers (bottom cover etc.) installed

  Yes

  No

  N/A

• Guards and covers fixed with all the bolts, no missing bolts

  Yes

  No

  N/A

• No loose hardware (screws, nuts etc. remains in conveyor)

  Yes

  No

  N/A

SIDE GUIDE

• Guide rail lapped correctly

  Yes

  No

  N/A

• Correct side guide rail installed

  Yes

  No

  N/A

• Guide rail installed straight

  Yes

  No

  N/A

• Guide rail transitioned correctly

  Yes

  No

  N/A

• Cut sections are clean, straight & touched up

  Yes

  No

  N/A

• Guide rail free of sharp edges

  Yes

  No

  N/A

• Guide rail has proper hardware & connections

  Yes

  No

  N/A

• Max. gap of 5 mm between sideguard and movable part allowed

  Yes

  No

  N/A

ALIGNED LEVEL & SECURED

• Conveyor is installed straight, it does not walk/bow

  Yes

  No

  N/A

• Conveyor is installed level or angled continuous (acc to the product specification). Record value

  Yes

  No

  N/A

• Conveyor is racked properly

  Yes

  No

  N/A

• Conveyor supports are plumb, anchored, proper bracing and proper locations

  Yes

  No

  N/A

• Conveyor to conveyor transitions are set to proper heights

  Yes

  No

  N/A

APPEARANCE

• Conveyor contains no damaged parts

  Yes

  No

  N/A

• Conveyor does not have scratches paint

  Yes

  No

  N/A

• Touch up paint matches original paint

  Yes

  No

  N/A

• Conveyors are not dirty

  Yes

  No

  N/A

• Conveyors do not have sharpie or other markings

  Yes

  No

  N/A

• Conveyor is in "New" condition

  Yes

  No

  N/A

• No leakage on motors/gearboxes. Check flanges, vents etc.

  Yes

  No

  N/A

PRODUCT CONVEYANCE GENERAL

• All types of parcels (boxes, totes, envelopes, bags) flow smoothly through the conveyor, they don't touch any equipment (photoeyes etc.), they don't catch on or jam over.

  Yes

  No

  N/A

• All types and sizes of parcels are diverted fully and correctly

  Yes

  No

  N/A

ACCUMULATION CONVEYOR

• Does the product stay edge aligned

  Yes

  No

  N/A

• Does the product accumulate correctly (No excessive line pressure. No large gaps between product)

  Yes

  No

  N/A

• Does the product restart correctly (No delay when the zone turns on)

  Yes

  No

  N/A

• Does the product stop correctly (Product does not over shoot zone. Product does not "crash" into product downstream)

  Yes

  No

  N/A

• When accumulating does product become "skewed" to the correct side (brings boxes to the right or left of the conveyor)

  Yes

  No

  N/A

DIVERTING

• Are all types of parcel diverted properly?

  Yes

  No

  N/A

GRAVITY

• Does the light small product make it down <br>the line when starting from a stopped position?

  Yes

  No

  N/A

• Does the product "rock" due to roller/skate wheels centers?

  Yes

  No

  N/A

• All types and sizes of parcels slide freely from infeed to outfeed of chute

  Yes

  No

  N/A

• Infeed of spiral vonveyor is lower than proceeding conveyor

  Yes

  No

  N/A

• Output of spiral conveyor is higher than following conveyor

  Yes

  No

  N/A