Title Page
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Conducted on
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Prepared by
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VIN: SE4MA0002PH000 _ _ _
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Key Number
Mechanical, Functional and Visual Inspeciton
Headlight
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Low Beam
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High Beam
Rear Light Functions
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Rear Light
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Number Plate Light - needs to point downwards
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Front Brake Light
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Rear Brake Light
Indicators
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Connection and Lens Orientation
Horn
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Sound
Lockset
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Steering Lock Operation
Brakes
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Fluid Level - L/H Master Cylinder (above the minimum level + visible air bubble)
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Fluid Level - R/H Master Cylinder (above the minimum level + visible air bubble)
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All Brake Hoses - No Evidence of Leaking Fluid
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CBS - Bite Point Distance (using force gauge and the lever position gauge - 90Nm needs to be achieved)
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Required Force Achieved?
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Front Brake - Bite Point Distance (using force gauge and the lever position gauge - 90Nm needs to be achieved)
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Required Force Achieved?
Brake Hoses
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Front Brake Bottom Hoses - No contact with Mudguard Stay, Mudguard or Spokes.
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CBS Brake Hose - No contact with the Storage Tank when on full lock, no contact with Top Yoke
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Front Brake Top Hose - No contact with the Storage Tank when on full lock, no contact with Top Yoke
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Twin clip - position
Battery Housing
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DBCU Cover fitted (bolts sitting flush)
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OBD - reconnected
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3M Housing Supporting Tape - evident
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Magnet Orientation - R/H Cover
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Sensor and Spacer Orientation
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R/H Cover - no resistance evident when closing prior to latching
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R/H Cover - Front edge ribs aligned prior to latching
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Latch Mechanism - Finger force sufficient to achieve latching with no battery inside
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Battery Housing Profile Fit - Moulding flush with the cover
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Battery Housing Profile Fit - Gap between the cover and housing to be even around the whole profile (1.8 mm maximum)
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Primary Battery - smooth removal and installation
Switches (Require the Primary Battery)
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Operation of 'I' / 'D' / 'N' control buttons
Safety Lockout System
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Sidestand Safety Lockout - functionality
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Battery Housing Door Safety Lockout - Ignition on
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Battery Housing Door Safety Lockout - Not Latched in 'Drive'
Side Stand
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Operation
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Sidestand switch distance - within 2.5mm (use PT000409)
Suspension
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Rear Suspension Preload - set to the middle
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Rear Suspension - no contact between RSU and stays
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Rear Suspension - smooth operation (compress and release with no evident noises)
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Front Bearings - smooth operation
Handlebar
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No gap between the grips and switchcubes
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Dots aligned to Switchcubes and Handlebar Clamp
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Reservoir Caps / Master Cylinders Clamp - orientation
Wheels
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Spoke Tension (0 pass / 1-3 repair / 4+ wheel changed)
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Front Wheel Axle - no gap between fork's face and axle's head
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Rims Quality - cosmetic appearance
Details
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Loose or missing bolts / washers (Brake Calipers, Battery Retention, Latch Mechanism, Conduit, Yokes)
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VIN Stamp - Lacquer applied and correct alignment within the box boundaries
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APS bolts - replaced (retaining clamp pointing upwards)
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Side Reflectors - orientation
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Rear Reflector - orientation
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Protection Tape - applied in the correct position on Conduit
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Torque Paint - Top Yoke Nut | Swing Arm | Hub Motor Axle Nuts
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Front Grills - No sharp edges evident
Visual Appearance
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Mudguards (satin black, silver or carbon expected at this stage) - Paint Quality
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Other Elements - Paint Quality
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Brushed Metalwork Quality – no scratches or staining
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Controller Casing - Finish Quality
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Nut Covers - applied on wheels axles' nuts and bolt heads
Other
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Do you have any remarks to add?
Release to the Service Team
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Please put a tag on
