Title Page

  • Conducted on

  • Prepared by

  • VIN: SE4MA0002PH000 _ _ _

  • Key Number

Mechanical, Functional and Visual Inspeciton

Headlight

  • Low Beam

  • High Beam

Rear Light Functions

  • Rear Light

  • Number Plate Light - needs to point downwards

  • Front Brake Light

  • Rear Brake Light

Indicators

  • Connection and Lens Orientation

Horn

  • Sound

Lockset

  • Steering Lock Operation

Brakes

  • Fluid Level - L/H Master Cylinder (above the minimum level + visible air bubble)

  • Fluid Level - R/H Master Cylinder (above the minimum level + visible air bubble)

  • All Brake Hoses - No Evidence of Leaking Fluid

  • CBS - Bite Point Distance (using force gauge and the lever position gauge - 90Nm needs to be achieved)

  • Required Force Achieved?

  • Front Brake - Bite Point Distance (using force gauge and the lever position gauge - 90Nm needs to be achieved)

  • Required Force Achieved?

Brake Hoses

  • Front Brake Bottom Hoses - No contact with Mudguard Stay, Mudguard or Spokes.

  • CBS Brake Hose - No contact with the Storage Tank when on full lock, no contact with Top Yoke

  • Front Brake Top Hose - No contact with the Storage Tank when on full lock, no contact with Top Yoke

  • Twin clip - position

Battery Housing

  • DBCU Cover fitted (bolts sitting flush)

  • OBD - reconnected

  • 3M Housing Supporting Tape - evident

  • Magnet Orientation - R/H Cover

  • Sensor and Spacer Orientation

  • R/H Cover - no resistance evident when closing prior to latching

  • R/H Cover - Front edge ribs aligned prior to latching

  • Latch Mechanism - Finger force sufficient to achieve latching with no battery inside

  • Battery Housing Profile Fit - Moulding flush with the cover

  • Battery Housing Profile Fit - Gap between the cover and housing to be even around the whole profile (1.8 mm maximum)

  • Primary Battery - smooth removal and installation

Switches (Require the Primary Battery)

  • Operation of 'I' / 'D' / 'N' control buttons

Safety Lockout System

  • Sidestand Safety Lockout - functionality

  • Battery Housing Door Safety Lockout - Ignition on

  • Battery Housing Door Safety Lockout - Not Latched in 'Drive'

Side Stand

  • Operation

  • Sidestand switch distance - within 2.5mm (use PT000409)

Suspension

  • Rear Suspension Preload - set to the middle

  • Rear Suspension - no contact between RSU and stays

  • Rear Suspension - smooth operation (compress and release with no evident noises)

  • Front Bearings - smooth operation

Handlebar

  • No gap between the grips and switchcubes

  • Dots aligned to Switchcubes and Handlebar Clamp

  • Reservoir Caps / Master Cylinders Clamp - orientation

Wheels

  • Spoke Tension (0 pass / 1-3 repair / 4+ wheel changed)

  • Front Wheel Axle - no gap between fork's face and axle's head

  • Rims Quality - cosmetic appearance

Details

  • Loose or missing bolts / washers (Brake Calipers, Battery Retention, Latch Mechanism, Conduit, Yokes)

  • VIN Stamp - Lacquer applied and correct alignment within the box boundaries

  • APS bolts - replaced (retaining clamp pointing upwards)

  • Side Reflectors - orientation

  • Rear Reflector - orientation

  • Protection Tape - applied in the correct position on Conduit

  • Torque Paint - Top Yoke Nut | Swing Arm | Hub Motor Axle Nuts

  • Front Grills - No sharp edges evident

Visual Appearance

  • Mudguards (satin black, silver or carbon expected at this stage) - Paint Quality

  • Other Elements - Paint Quality

  • Brushed Metalwork Quality – no scratches or staining

  • Controller Casing - Finish Quality

  • Nut Covers - applied on wheels axles' nuts and bolt heads

Other

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