RPS Flow Back Audit (Rev 04-01-14)

• Audit Title

• Customer

• Location/Well Site Name

• 911 Address and Coordinates
  Address

• Well site entrance

  Media

• Customer Representative/Consultant

• Audit Conducted on:

  Date

• Prepared by

• Rig-up/Flow Hands on Site

Site Arrival

• JSA filled out properly and signed by all personnel

  Yes

  No

  N/A

• Proper warning signs posted at entrance

  Yes

  No

  N/A

• All personnel in proper PPE

  Yes

  No

  N/A

• Location has designated smoking area

  Yes

  No

  N/A

• Lead flow hand identified

  Yes

  No

  N/A

• Name

• ESD installed near entrance and identified

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Additional Comments

Flow Lines

• All flow iron upstream of choke must be tested to 10k and 5k downstream of choke banded/identified every 6 months

  Yes

  No

  N/A

• No threaded connections upstream of choke manifold

  Yes

  No

• Minimize the use of threaded connections

  Yes

  No

  N/A

• Break apart ALL threaded connections and visually inspect before EVERY flow line installation

  Yes

  No

  N/A

• Tested to maximum anticipated pressure + an acceptable safety margin or working pressure

  Yes

  No

  N/A

• Unions are positioned correctly for direction of flow & checked for compatibility

  Yes

  No

  N/A

• Lines are not bowed or laid in a bind

  Yes

  No

• Block tees are supported

  Yes

  No

  N/A

• All joints have whip-checks?

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Additional Comments

Flow Line Anchors (CHK Standard)

• Set as not to cause excessive dips, arches, or bows in flow lines

  Yes

  No

  N/A

• First anchor set as close to wellhead as feasible?

  Yes

  No

  N/A

• One anchor placed every joint upstream of manifold?

  Yes

  No

  N/A

• One anchor placed every other joint downstream of manifold?

  Yes

  No

  N/A

• When encountering bend or turn in flow line repeat process placing first one as close as feasible after turn with one every other joint thereafter

  Yes

  No

  N/A

• Verify that anchors have been driven flush to the top of line clamp (NO USE OF SUCKER RODS)

  Yes

  No

  N/A

• Verify that the clamps used with the anchors are correct size for the outside diameter of flow line

  Yes

  No

  N/A

• Verify that clamps/anchors are sufficiently bound together and annotate be broken apart

  Yes

  No

  N/A

• Insure that anchor clamps are 1/2" thick by 3" wide by 12" length with rod holes no greater than 1" or equivalent

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Additional Comments

Sand Separator (if applicable)

• Set in level position

  Yes

  No

  N/A

• Valves and related components function tested prior to flow back operations

  Yes

  No

  N/A

• All flanges contain correct nuts and bolts

  Yes

  No

  N/A

• Cleaned out prior to installation

  Yes

  No

  N/A

• Tested to maximum anticipated pressure plus and acceptable safety margin - if installed upstream of choke

  Yes

  No

  N/A

• By-pass installed and tested to system pressure

  Yes

  No

  N/A

• Rain cap installed on pop-off valve(s)

  Yes

  No

  N/A

• Fire extinguisher present and in proper working order

  Yes

  No

  N/A

• Annual and monthly inspections up to date

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Additional Comments

Flow Back Separator

• Set in level position

  Yes

  No

  N/A

• Adequate fall protection of tie-offs Built in or portable platforms if properly secured will suffice)

  Yes

  No

  N/A

• Valves checked prior to flow back and function tested at appropriate time.

  Yes

  No

  N/A

• Rain cap installed on pop-off valve(s)

  Yes

  No

  N/A

• Fire extinguisher present and in proper working order

  Yes

  No

  N/A

• Annual and monthly inspections up to date

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Additional Comments

Flow Back Tank/ Gas Buster

• Clean sand prior to transport

  Yes

  No

  N/A

• Set level

  Yes

  No

  N/A

• Adequate fall protection or tie-offs(built in or portable platforms if properly secured will suffice)

  Yes

  No

  N/A

• Easy access for tank gauging, walkways and stairs should not be damaged or missing pins

  Yes

  No

  N/A

• External valves not in use have barrier device installed in case of accidental opening

  Yes

  No

  N/A

• Set to provide easy truck access for hauling out produced fluids

  Yes

  No

  N/A

• Working wind sock installed near tank

  Yes

  No

  N/A

• Sight glass installed and clear

  Yes

  No

  N/A

• Fire extinguisher present and in proper working order

  Yes

  No

  N/A

• Annual and monthly inspections up to date

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Additional Comments

Flare Line

• Laid in straight line. All attempts made to cut down on direction changes.

  Yes

  No

  N/A

• Flanges have all bolts installed and uniformly tightened (no 1/2 nuts)

  Yes

  No

  N/A

• Line should extend 100 ft. From combustible source

  Yes

  No

  N/A

• Flare stack minimum of 6 inch OD with proper ignition system. Any changes must be per approved by Superintendant

  Yes

  No

  N/A

• Fire extinguisher present and in proper working order

  Yes

  No

  N/A

• Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Additional Comments

H2S

• H2S contingency plan on location (if required)

  Yes

  No

  N/A

• H2S site specific procedures developed for location (if required)

  Yes

  No

  N/A

• H2S plan provided for well that may exceed 10 PPM

  Yes

  No

  N/A

• Personnel wearing 4 gas monitors?

  Yes

  No

  N/A

• Monitors charged and calibrated?

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Additional Comments

Signature and Review

• Signature of person conducting audit.

  Sign