SABRE 5 S AUDIT CHECKLIST - Galvanizer

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Select date

  Date

• Beam Building

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

AREAS FOR IMPROVEMENT

• Add media

  Media

• Signature:

  Sign

• Kettle

• Select date

  Date

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

AREAS FOR IMPROVEMENT

• Add media

  Media

• Finishing

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Add media

  Media

• Receiving

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Add media

  Media

• Tool Room

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Add media

  Media

• Maintenance

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Add media

  Media

• Shipping

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Add media

  Media

• Pre-Treat

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Add media

  Media

• Racking

SORT ACTIVITY DESCRIPTIONS

• Only the required tools and paperwork are present at the workstation. Items not required to make the current product are removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Tripping dangers such as electrical cables, etc. are removed from standing/walking areas.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SET IN ORDER ACTIVITY DESCRIPTIONS

• Stop switches and breakers are highly visible and located for easy access in case of emergency.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Fire hoses, fire extinguishers and other emergency equipment are prominently displayed and are unobstructed

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• The workplace layout accommodates easy exit in case of emergency

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SHINE ACTIVITY DESCRIPTIONS

• Floors are free from dirt, debris, oil, parts, hardware, empty boxes, packaging material, etc. Drains (if required) are properly located and unclogged.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All cleaning equipment is neatly stored and is readily available when needed.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

STANDARDIZE ACTIVITY DESCRIPTIONS

• Product waste (e.g. shavings, containers, liquids, wrappers, etc.) is consistently and often cleaned up and removed from the workplace.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

SUSTAIN ACTIVITY DESCRIPTIONS

• Time and resources are allocated to 5S activities (e.g. designated daily/weekly clean-up time, 5S team leader, etc.)

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• All operators, team leaders, supervisors, etc. are assigned 5S activities to be completed at least once/week.

  Select Zero Effort - o Slight Effort - 1 Moderate Effort - 2 Minimum Acceptable Level - 3 Above Average Results (3 Audits) 3.5 - 4 Outstanding Results (6 Audits) - 4.5 - 5

  • Zero Effort - o
  • Slight Effort - 1
  • Moderate Effort - 2
  • Minimum Acceptable Level - 3
  • Above Average Results (3 Audits) 3.5 - 4
  • Outstanding Results (6 Audits) - 4.5 - 5

• Add media

  Media