Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
Hoist Details
Hoist Details
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Crane identification number
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MRC Maximum Rated Capacity WLL Working Load Limit
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Visitor pass number
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Time on site
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Job number
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Hour meter reading
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Date of Manufacture
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Photo of the hoist
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Any other comments
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Any delays in gaining the access to the site
Hoist
HOIST
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Wire Rope condition
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Wire Rope Guide condition
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Wire rope drum is free from any backlash play.
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Hook and safety catch
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Wire Rope Anchor
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Sheave radius and condition
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Working height limit switches
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Working height limit switch Adjustment
- Checked upper and lower working height motion limits, all OK
- adjustment made
- adjustment required
- repairs made
- repairs required
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Hoist motors
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Air gap
- checked all limits all OK
- Adjustments made to limit settings
- Adjustment is required
- Repairs required
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Couplings
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Transmission is free from noise and vibration
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Gear box is free from Oil leaks
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Mountings
Cross travel
CROSS TRAVEL
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Cross travel wheels
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Cross travel guide rollers
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Transmission is free from noises and vibrations
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Couplings
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Gears and keyways
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Cross travel Motors
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Air gaps
- No adjustment required
- Adjustment made
- adjustment required
- repair required
- repair made
- other
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Gear box is free from Oil leaks
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Mountings
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Cross travel buffers
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Cross travel Limit switches and control sensors
Long travel
LONG TRAVEL DRIVES
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Long travel wheels
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Transmission is free from noises and vibrations
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Couplings
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Gears and keyways
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Motors
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Air gap
- No adjustment required
- Adjustment made
- adjustment required
- repairs made
- repair required
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All gear boxes free of Oil leaks
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Mountings
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Long travel buffers
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Limit switches and control sensors
Electrical
ELECTRICAL
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Collectors
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Busbar
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Busbar signage
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Control box condition
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Control box
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Contactors and control electrics
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Cables and catenary
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Pendant / radio TX
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Isolators
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Isolator signage
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Tow arm and trolleys
Structure
Structure
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Year of Manufacture or when the last 10 year inspection was completed
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Hoist is over 10 years old
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Has a continued safe operation inspection been completed
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the following is an extract from the Australian Standards. 1418. This crane is now outside of the Australian standards and should be tagged out until remedial action can be performed that meets the below standard 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure. The assessment shall also be undertaken where maintenance records indicate repeated failures of any critical component or where the crane has been subjected to an overload greater than 10% of the safe working load for either or both the structure and hoist.
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Is the crane in suitable condition to return into operation safely
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Crane has been removed from service and is now TAG OUT.
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How old do you think the crane may be
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Is the crane looking and performing in a manner that you feel is suitable for you to allow for the release of the crane back into service until an inspection for the safe continued use can be conducted?
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Returned into active service...BUT revision of all crane operations and past life history to be conducted and a suitable maintenance programme promptly scheduled.
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Crane has been removed from service and is now TAG OUT.
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Is the Crane structure over 25 years old.
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Has a 25 year inspection been completed
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A Crane Gantry has a maximum of 25 year life span. After this time period the crane must be removed from service and be fully dismantled and internally inspected, all worn items wear items and fatigue points are to be replaced, repaired or modified to meet the latest edition of the Australian Standards covering that type of crane or just sold as scrap steel. This CRANE HAS BEEN TAGGED OUT and must not be used until remedial works have been completed. 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure.
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Please note that the working life of a Crane is a Maximum of 10 years from the date of first service, regardless of the frequency of use.
General Items
GENERAL ITEMS
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Signage general
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Compass signage
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Crane free from deformations and damage.
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Crows nest / service access
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Access ladder condition
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Any comments
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Any sketch that may help.
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Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.
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Time off site
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Next routine inspection and service due
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Customer to sign