Shift Wrap-up Audit

• Conducted on

  Date

• Shift:

Team A: (MB,HM, Blenders, Line 6A/B)

• 1.) Masterbatch: All batch sheets being filled out properly. (Ex .initialed, pounds weighed, supervisor/operator sign off, bin numbers, locations wrote down)

  Yes

  No

  N/A

• 2.) Masterbatch: Materials being stored properly, lids on barrels, clips on open bag, etc. (address any issues)

  Yes

  No

  N/A

• 3.) Masterbatch: The area is in good order (floor, tool board, lids closed on vessels not in use) (address any issues)

  5

  4

  3

  2

  1

• 4) Do the Operator(s) have any concerns at the end of their shift?

End of Shift: (6B/HM/Blending)

• Line 6B:

• MB/Blending:

• HM:

Team B (Line 3)

• 1.) Line 3: Running to rate? The extruder audit sheet being filled out, any items out of tolerance.

  Yes

  No

  N/A

• 2.) Line 3: Pellet quality assurance (Pellet Count) form filled out.

  Compliant

  Non-Compliant

  N/A

• 3.) Overall cleanliness of Team B (address any issues)

  5

  4

  3

  2

  1

• 4.) Do the Operator(s) have any concerns (Safety, Quality, Production, etc.)

End of Shift: (Line 3)

• Line 3:

Team C (Line 4)

• 1.) Line 4: Process Audit sheet being filled out completely, any items out of tolerance (if so address)

  Yes

  No

  N/A

• 2.) Line 4: Pellet quality assurance (Pellet count)form filled out correctly.

  Compliant

  Non-Compliant

  N/A

• 3) Line 4 : Process Sheet: are the raw materials being used correct? Percentages correct on computer vs Process Sheet?

  Yes

  No

  N/A

• 4.) Line 4: Raw Material Locator Sheets being filled out correctly with initials and weights/lot# used. (issues have operator correct)

  Yes

  No

  N/A

• 5.) Line 4: Running to Rate, if not what are the factors

  Yes

  No

  N/A

• 6.) Line 4: Process Sheet are the Special Instructions being followed. (Ex.Foil liner)

  Yes

  No

  N/A

• 7.) Quench Tank and purge pan on Line 4, being used? (if not address immediately)

  Yes

  No

  N/A

• 8.) Overall cleanliness of Line 4 and mezzanine? (address any issues)

  5

  4

  3

  2

  1

• 9.) Does the Line 4 Operator have any concerns at the end of their shift?

End of Shift: Line 4

• Line 4:

Team C (Line 4A)

• 1) Line 4A: Process Sheet: are raw material being used correct? Percentages correct on computer vs Process Sheet?

  Yes

  No

  N/A

• 2.) Line 4A; Running to Rate, if not what are the factors

  Yes

  No

  N/A

• 3.) Line 4A: Process Audit sheet being filled out completely, any items out of tolerance (if so address)

  Yes

  No

  N/A

• 3.) Line 4A: Raw Material Locator Sheets being filled out correctly with initials and weights/lot # used (issues have operators correct)

  Yes

  No

  N/A

• 4.) Line 4A: Pellet quality assurance (Pellet count) form filled out correctly.

  Compliant

  Non-Compliant

  N/A

• 5.) Line 4A: Process Sheet are the Special Instructions being followed.( Ex. Foil liners)

  Yes

  No

  N/A

• 6.) Quench Tank and purge pans on Line 4A, being used? (if not address immediately)

  Yes

  No

  N/A

• 7.) Overall cleanliness of Line 4A and mezzanine?

  5

  4

  3

  2

  1

• 8.) Do the Line 4A Operator(s) have any concerns at the end of their shift?

End of Shift: Line 4A

• Line 4A:

Team C (Line 5)

• 1.) Line 5: Process Audit sheet being filled out completely, any items out of tolerance (if so address)

  Yes

  No

  N/A

• 2.) Line 5: Raw Material Locator Sheets being filled out correctly with initials and weights/lot # used. (issues have operators correct)

  Yes

  No

  N/A

• 3.) Line 5: Pellet quality assurance(Pellet count)form filled out correctly.

  Compliant

  Non-Compliant

  N/A

• 4.) Line 5: Running to Rate, if not what are the factors

  Yes

  No

  N/A

• 5.) Line 5: Process Sheet are the Special Instructions being followed?

  Yes

  No

  N/A

• 6.) Quench Tank and purge pan on Line 5 being used? (if not address immediately)

  Yes

  No

  N/A

• 7.) Overall cleanliness of Line 5 and mezzanine (address any issues)

  5

  4

  3

  2

  1

• 8.) Do the Line 5 Operator(s) have any concerns at the end of their shift?

End of Shift: Line 5

• Line 5:

Team D (Line 8)

• 1) Line 8: Line Audit sheet being filled out, any items out of tolerance (if so address)

  Yes

  No

  N/A

• 2) Line 8: Locator, Solid add, liquid add, and pigment worksheets being filled out properly and correctly.(issues have operators correct)

  Yes

  No

  N/A

• 3) Line 8: Pellet Quality Assurance (Pellet count) form being filled out correctly, any material out of spec.

  Yes

  No

  N/A

• 4) Line 8: Special Instructions (op.10 text) being followed, if not please provide details.

  Yes

  No

  N/A

• 5) Line 8: Is the Line running to rate? if not please provide details.

  Yes

  No

  N/A

• 6.) Line 8: Overall cleanliness of Line 8.

  5

  4

  3

  2

  1

• 7.) Do the operator(s) have any concerns at the end of their shift?

End of Shift: Line 8

• Line 8:

Team D (Line 11)

• 1.) Line 11: Line Audit Quality Audit form being filled out, any items out of tolerance or issues.(if so address)

  Yes

  No

  N/A

• 2.) Line 11: Pellet Quality Assurance (Pellet count) form being filled out correctly , any issues

  Compliant

  Non-Compliant

  N/A

• 3.) Line 11: Raw Material Locator Sheets being filled out correctly with initials and weights/lot # used.(issues have operators correct)

  Yes

  No

  N/A

• 4.) Line 11: Is the Line running to rate? if not please provide details.

  Yes

  No

  N/A

• 5.) Line 11: Overall cleanliness of Line 11 (address any issues)

  5

  4

  3

  2

  1

• 6.) Quench Tanks: on Line 11 and being used?

  Yes

  No

  N/A

• 7.) Do the operator(s) have any concerns at the end of their shift?

End of Shift: Line 11

• Line 11:

3D Area, Quench Area

• 1) Filament (3D): Spot check 3 completed spools to confirm labels are correct

  Pass

  Fail

  N/A

• 2.) Do the 3D operator(s) have any concerns at the end of their shift?

  Yes

  No

  N/A

Quench Area

• 1.) Quench Area: Organized ,Chunk boxes labeled and not full, any Tanks need emptied? (Address any issues)

  Yes

  No

  N/A

Positive safety observation noticed

• 1.)Witnessed the below positive observation

COMPLETED BY

• Name & Signature

  Sign