Production Supervisor Audit

• Conducted on

  Date

• Shift:

Team A: (6B)

• 1) 6B: are levels clean and free of leaks (Material or Air leaks)

  5

  4

  3

  2

  1

• 2.) On Line 6B are the operators filling the QC data form out. (Color, Bulk Density, Flow, etc).

  Yes

  No

  N/A

Receiving Warehouse

• 1.) Receiving Warehouse: Cleaned and organized. ( bags closed, boxes stacked safely)

  Yes

  No

  N/A

• 2.) Receiving Warehouse: Entrance/Exit doors secured. (doors latched/south end cage latched)

  Yes

  No

  N/A

• 3.) Receiving Warehouse: Trash Compactor in good order?

  Yes

  No

  N/A

• 4.) Receiving Warehouse: Dock Doors Closed?

  Yes

  No

  N/A

Team A: (MB/HM/ Blending)

• 1.) Masterbatch: All batch sheets being filled out properly. (Ex .initialed, pounds weighed, supervisor/operator sign off, bin numbers, locations wrote down)

  Yes

  No

  N/A

• 2.) Masterbatch: Materials being stored properly, lids on barrels, clips on open bag, etc.

  Yes

  No

  N/A

• 3.) Masterbatch: The area is in good order (floor, tool board, lids closed on vessels not in use)

  5

  4

  3

  2

  1

• 4.) Back Batch Room: Blenders 10 and 11: are lids closed or are they in use, are safety gates up?

  Yes

  No

  N/A

• 5.) HM : are all levels clean and free of leaks. (Material or Air Leaks)

  5

  4

  3

  2

  1

• 6.) Front Batch Room: Blenders (3,4,5,7,8,) are lids closed? are safety chains up?

  Yes

  No

  N/A

• 7.) 3 points of contacted: being performed while exiting off tow motors in the area?.

  Yes

  No

  N/A

• 8. ) LOTO: being performed properly in this area? if so where.

  Yes

  No

  N/A

• 9.) Proper PPE being worn in the area

  Safe

  At Risk

  N/A

• 10.) Do the Operator(s) have any concerns? (Safety, Quality, Production, etc.)

  Yes

  No

  N/A

Dust Collector

• 1.) New Dust collector: Is the green light on? if red light is on call maintenances ASAP

  Yes

  No

  N/A

• 2.) New Dust collector: Are all 4 boxes at a safe level, if not change out boxe

  Yes

  No

  N/A

Outside Yard

• 1.) Outside: Is the yard in good order? (Spills, trays full, etc.)

  Select Yes No N/A

  • Yes
  • No
  • N/A

• 2.) Outside Yard: Walking surfaces safe?

  Safe

  At Risk

  N/A

• 3.) Unused hoses are capped

  Yes

  No

  N/A

Team B: (Line 3)

• 1.) Line 3 Process Audit sheets being filled out completely?

  Yes

  No

  N/A

• 2.) Pellet quality assurance(Pellet count) form filled out correctly?

  Compliant

  Non-Compliant

  N/A

• 3.) Line 3: Running to rate?

  Yes

  No

  N/A

• 4.) Proper PPE being worn in Team B.

  Yes

  No

  N/A

• 5.) Overall cleanliness of Team B

  5

  4

  3

  2

  1

• 6.) Are Tow motor being driven safely in this area.

  Safe

  At Risk

  N/A

• 7.) Have the tow motors in Team B been checked and showing in Rock Ware

  Yes

  No

  N/A

• 8.) Quench Tanks: on the line and being used

  Yes

  No

  N/A

• 9.) Do the Operator(s) have any concerns? (Safety, Quality, Production, etc.)

• 10.) Gemba boards up to date and concerns listed.

  Yes

  No

  N/A

Team C: (Line 4)

• 1.) Line 4: Process Audit sheet being filled out completely, any items out of tolerance.

  Yes

  No

  N/A

• 2.) Line 4: Pellet quality assurance (Pellet Count) form filled out correctly.

  Compliant

  Non-Compliant

  N/A

• 3) Line 4 : In process testing being performed. (Moisture, pressout, etc.)

  Yes

  No

  N/A

• 4.) Line 4; Running to Rate, if not what are the factors

  Yes

  No

  N/A

• 5.) Line 4: Process Sheet are the Special Instructions being followed.

  Yes

  No

  N/A

Team C: (Line 4A)

• 1.) Line 4A: Process Audit sheet being filled out completely, any items out of tolerance.

  Yes

  No

  N/A

• 2.) Line 4A: Raw Material Locator Sheets being filled out correctly with initials and weights/lot # used.

  Yes

  No

  N/A

• 3.) Line 4A: Pellet quality assurance (Pellet Count) form filled out correctly.

  Compliant

  Non-Compliant

  N/A

• 4.) Line 4A: In process testing being performed. (Moisture, pressout,etc.)

  Yes

  No

  N/A

• 5.) Line 4A: Rework being used/ partial boxes being topped off and documented

  Yes

  No

  N/A

• 6.) Line 4A; Running to Rate, if not what are the factors

  Yes

  No

  N/A

• 7.) Line 4A: Process Sheet are the Special Instructions being followed.

  Yes

  No

  N/A

Team C: (Line 5)

• 1.) Line 5: Process Audit sheet being filled out completely, any items out of tolerance.

  Yes

  No

  N/A

• 2.) Line 5: Raw Material Locator Sheets being filled out correctly with initials and weights/lot # used.

  Yes

  No

  N/A

• 3.) Line 5: Pellet quality assurance (Pellet Count) form filled out correctly.

  Compliant

  Non-Compliant

  N/A

• 4.) Line 5: In process testing being performed. (Moisture, pressout,etc.)

  Yes

  No

  N/A

• 5.) Line 5: Rework being used/ partial boxes being topped off and documented

  Yes

  No

  N/A

• 6.) Line 5: Running to Rate, if not what are the factors

  Yes

  No

  N/A

• 7.) Line 5: Process Sheet are the Special Instructions being followed.

  Yes

  No

  N/A

• 8.) Overall cleanliness of Lines/Levels in Team C, if not what areas.

  5

  4

  3

  2

  1

• 9). Have the tow motors in Team C been checked and showing in Rock Ware

  Yes

  No

  N/A

• 9). LOTO being performed properly in this area? if so where.

  Compliant

  Non-Compliant

  N/A

• 10.) Quench Tanks and Melt Lump Trays on the Line and being used

  Yes

  No

  N/A

• 11.) Do the Operator(s) have any concerns? (Safety, Quality, Production, etc.)

• 12.) Are the Gemba Boards up to date on 4,4A,5 and concerns listed?

  Yes

  No

  N/A

Team D (Line 8)

• 1) Line 8: Line Audit sheet being filled out, any items out of tolerance.

  Yes

  No

  N/A

• 2) Line 8: Solid add, liquid add, and pigment worksheets being filled out properly and correctly, if not please provide details.

  Yes

  No

  N/A

• 3) Line 8: Pellet Quality Assurance form (Pellet Count) being filled out correctly, any material out of spec.

  Compliant

  Non-Compliant

  N/A

• 4) Line 8: Special Instructions (op.10 text) being followed, if not please provide details.

  Yes

  No

  N/A

• 5) Line 8: Is the Line running to rate? if not please provide details.

  Yes

  No

  N/A

• 6) Line 8: Levels clean, organized and free of leaks.

  5

  4

  3

  2

  1

Team D: (Line 11)

• 1.) Line 11: Line Audit Quality Audit form being filled out, any items out of tolerance or issues.

  Yes

  No

  N/A

• 2.) Line 11: Pellet Quality Assurance (Pellet Count) form being filled out correctly , any issues

  Compliant

  Non-Compliant

  N/A

• 3.) Line 11: Raw Material Locator Sheets being filled out correctly with initials and weights/lot # used.

  Yes

  No

  N/A

• 4.) Line 11: Is the Line running to rate? if not please provide details.

  Yes

  No

  N/A

• 5.) Line 11: Levels clean, organized and free of leaks.

  5

  4

  3

  2

  1

• 6.) LOTO being performed properly in Team D ? if so where.

  Yes

  No

  N/A

• 7.) Proper PPE being worn in Team D

  Yes

  No

  N/A

• 8.) Quench Tanks: on the Line and being used?

  Yes

  No

  N/A

• 9.) Do the operator(s) have any concerns? (Safety, Quality, Production, etc.)

• 10.) Are the Gemba boards up to date on 8 and 11 and concerns listed.

  Yes

  No

  N/A

Shipping Warehouse/Filament /Quench Area/Extra

• 1) Shipping Warehouse: clean and organized, gates closed on dock doors . (open bags, boxes stacked safely).

  Yes

  No

  N/A

3D Filament

• 1) Filament (3D): Audit sheets being filled out, any items out of tolerance.

  Compliant

  Non-Compliant

  N/A

• 2) Filament (3D): Spot check 3 completed spools to confirm labels are correct

  Pass

  Fail

  N/A

• 3.) Do the Operator(s) have any concerns? (Safety, Quality, Production, etc.)

Quench Area

• 1) Quench Area: Organized ,Chunk boxes labeled and not full, any Tanks need emptied?

  Yes

  No

  N/A

Quality

• 1.) In the Lab : Are there any quality issues with the products that are running.

  Compliant

  Non-Compliant

  N/A

COMPLETED BY

• Name & Signature

  Sign