Shop Safety Inspection

• Document No.

• Audit Title

• Shop

• Conducted on

  Date

• Prepared by

• Location
  Address

• Supervisor

1.0 - Previous Inspection

• 1.1 - Has The Last Inspection Been Reviewed?

  Yes

  No

  N/A

• 1.2 - Are There Any Outstanding Actions?

  Yes

  No

  N/A

2.0 - General Condition

• 2.1 - Is the OSHA poster up to date? Standard 1910.2

  Yes

  No

  N/A

• 2.4 - Is the entrance to the yard and office clean and tidy? Company Standard

  Yes

  No

  N/A

• 2.5 - Are aisles marked and kept clear? Standard 1910.22 (b)(2) & (a)(1)

  Yes

  No

  N/A

• 2.6 - Are materials in process and finished product neatly stored? Standard 1910.141 (a)(3)

  Yes

  No

  N/A

• 2.7 - Are trash containers provided and used (waste baskets in a safe position)? Standard 1910.141 (a)(4)

  Yes

  No

  N/A

• 2.8 - Is lighting and ventilation adequate for intended process? Standard 1910.94

  Yes

  No

  N/A

• 2.9 - Is the overall condition of the building and maintenance good? Company Standard

  Yes

  No

  N/A

• 2.10 - Are the clean up procedures adequate? Standard 1910.22(a)(1)

  Yes

  No

  N/A

• 2.12 - Is good house keeping maintained? Standard 1910.22(a)(1)

  Yes

  No

  N/A

• 2.13 - Are new employees trained on safety procedures? Standard 1910.508 (a)(2)

  Yes

  No

  N/A

3.0 - Machinery

• 3.1 - Are machines kept clean? Company Standard

  Yes

  No

  N/A

• 3.2 - Is machine area kept clear of obstructions? Standard 1910.22(a)(2)

  Yes

  No

  N/A

• 3.3 - Are machine guards in place on all grinders, saws, etc., and in good condition? Standard 1910.212

  Yes

  No

  N/A

• 3.4 - Are repairs or adjustments prohibited while operating machine? Standard 1910.213(b)(5)

  Yes

  No

  N/A

• 3.5 - Do only authorized personnel operate equipment? Company Standard

  Yes

  No

  N/A

• 3.6 - Do machine operators wear proper clothing? Ex. No loose clothing Standard 1910.132

  Yes

  No

  N/A

• 3.7 - Are potential hazards blocked with barriers to prevent injury? Standard 1910.212(a)(1)

  Yes

  No

  N/A

• 3.8 - Is compressed air used for cleaning reduced to 30 psi.? Standard 1910.242(b)

  Yes

  No

  N/A

• 3.9 - Is stationary machinery securely anchored to prevent moving? Standard 1910.212(b)

  Yes

  No

  N/A

• 3.11 - Are all powered and hand tools in good condition and free of defects? Standard 1910.242

  Yes

  No

  N/A

• 3.12 - Are emergency shut off switches within easy reach of the operator? Standard 1910.(b)(1)

  Yes

  No

  N/A

• 3.15 - Is lighting adequate? Standard ANSI A11.1-65

  Yes

  No

  N/A

• 3.16 - Is noise level controlled? Standard 1910.95(b)(1) Table G-16

  Yes

  No

  N/A

• 3.17 - Are gas or diesel can secured? NFPA 55-6.6

  Yes

  No

  N/A

4.0 - Electrical

• 4.1 - Are extension cords in good shape, grounding plug in place, insulation in good shape and free of any tape? Standard 1910.334(a)(2)(ii)

  Yes

  No

  N/A

• 4.2 - Is electrical wiring and equipment well supported and protected from mechanical wear? Standard 1910.334(a)(2)(I)

  Yes

  No

  N/A

• 4.4 - Any broken plugs, sockets, or switches? Standard 1910.334(a)(2)(ii)

  Yes

  No

  N/A

• 4.5 - Is fixed electrical equipment Grounded? Standard 1910.404(f)(1)(v)

  Yes

  No

  N/A

• 4.7 - Are inside breaker switches labeled? Standard 408.4(A)

  Yes

  No

  N/A

• 4.8 - Are all unused openings (including conduit knockouts) in electrical enclosures and fittings closed with appropriate covers, plugs or plates?<br>Standard NEC 110.12(A)<br>

  Yes

  No

  N/A

• 4.9 - Is access to control boxes kept clear? Minimum 36" in front of panels. Standard NEC 110.36

  Yes

  No

  N/A

• 4.11 - Do Ground-Fault Circuit Interrupters (GFCI's) pass first test using push button built into the outlet? Standard UL943-20.1

  Yes

  No

  N/A

• 4.14 - Extension cords not hanging from metal structures; piping, nails, hooks, ladders, or scaffolds? Standard 1910.334(a)(1)

  Yes

  No

  N/A

• 4.15 - No extension cords pass through walls, ceilings, doors, or windows? Company Standard

  Yes

  No

  N/A

• 4.16 - Extension cords are not subject to vehicle traffic and/or equipment traffic? Company Standard

  Yes

  No

  N/A

• 4.17 - Are extension cords across walkways? Standard 1910.22(b)(1)

  Yes

  No

  N/A

• 4.18 - Are extension cords free of splices or tape? Standard 1926.405(g)(2)(iii)

  Yes

  No

  N/A

• 4.19 - Are portable power tools in good condition and grounded or of the double insulated type? Standard 1915.132(a)

  Yes

  No

  N/A

• 4.20 - are all recepticals labeled with the voltage? Standard NEC 406.12 & 406.4(D)(5)

  Yes

  No

  N/A

5.0 - Fire Prevention and Flammable Materials

• 5.1 - Are oxygen and acetylene bottles properly stored and chained? Standard 1910.253(b)(2)(ii)

  Yes

  No

  N/A

• 5.2 - Are compressed gas cylinders stored 20 ft. away from heat sources. Standard 1910.253(b)(4)(iii)

  Yes

  No

  N/A

• 5.3 - Are oxygen and acetylene stored 20 ft. apart or by a 5 ft. high, 1/2 hour rated firewall? Standard 1910.253(b)(4)(iii)

  Yes

  No

  N/A

• 5.4 - Are fire extinguishers clearly marked and easily accessible? Standard 1910.157(c)(1)

  Yes

  No

  N/A

• 5.5 - Are fire extinguishers checked by a third party annually and tagged? Standard 1910.157(e)(3)

  Yes

  No

  N/A

• 5.6 - Are extinguishers readily available near welding, painting, and oily clean up areas? Standard 1910.157(c)(1)

  Yes

  No

  N/A

• 5.7 - Are stored items kept from accumulation that could cause a hazard (i.e. tripping,fire,explosion or pest harborage)? Standard 1910.176(b)

  Yes

  No

  N/A

• 5.8 - Are "No Smoking" signs displayed and enforced in designated areas? Standard 1910.126(a)(3)

  Yes

  No

  N/A

• 5.10 - Are Flammables in approved flammable cabinets? Standard 1910.152(b)(2)(iii)

  Yes

  No

  N/A

• 5.12 - Are all soiled rags stored in approved metal containers with gravity type closing lids? Standard 1910.252(e)

  Yes

  No

  N/A

• 5.13 - Are fire exits kept clear, accessible and clearly marked? Standard 1910.37(a)(3) & 37(b)(2)

  Yes

  No

  N/A

• 5.14 - Do fire exits open easily from the inside? Standard 1910.36 (d)(1)

  Yes

  No

  N/A

• 5.15 - Are all doors marked with "exit" or "not an exit" signs? Standard 1910.37(b)(2) & 37(b)(5)

  Yes

  No

  N/A

• 5.18 - Are propane bottles stored outside, have identifying signs, and secure? Standard NFPA-58-8.4.1.2

  Yes

  No

  N/A

6.0 - Material Handling and Storage

• 6.1 - Are conveniently placed racks and bins for small parts provided? Company Standard

  Yes

  No

  N/A

• 6.3 - Is adequate clearance provided for material handling equipment and are clearance signs posted? Standard 1910.176(e)

  Yes

  No

  N/A

• 6.4 - Do lift trucks have rollover protection, canopy guard, horn, back up alarm, and proper lighting? Standard 1910.178(p)(1)

  Yes

  No

  N/A

• 6.5 - Are hand and powered trucks in good condition? Standard 1910.178(q)(1)

  Yes

  No

  N/A

• 6.6 - Are hazardous chemicals handled with proper PPE when required? Standard 1910.120 APP B

  Yes

  No

  N/A

• 6.7 - Do all employees use proper lifting methods? Company Standard

  Yes

  No

  N/A

• 6.8 - Are lift truck riding guidelines followed? Standard 1910.178(m)(2)

  Yes

  No

  N/A

• 6.9 - Are fork lift compressed gas cylinders inspected to insure they are in good condition? Standard 1910.101(a)

  Yes

  No

  N/A

• 6.11 - Are fork lift operators properly trained and records on file? Standard 1910.178(l)

  Yes

  No

  N/A

7.0 - First Aid

• 7.1 - Is a trained first aider available on site? Standard 1910.151(b)

  Yes

  No

  N/A

• 7.2 - Is first aid given promptly and by a first aider for minor injuries? Standard 1910.151(a)

  Yes

  No

  N/A

• 7.3 - Are company emergency numbers posted along with the incident reporting protocol map? Company Standard

  Yes

  No

  N/A

• 7.4 - Are CPR kits and barriers available? Standard 1910.1030(d)(3) & 1910.151(b)

  Yes

  No

  N/A

• 7.5 - Is there a practical first aid manual on location? Company Standard

  Yes

  No

  N/A

• 7.6 - Are special medical examinations current (i.e. Respirator or any examination that may be designated)? Standard 1910.134 APP. C

  Yes

  No

  N/A

• 7.7 - Are first aid cabinets and contents clean and orderly? Standard !910.266(d)(2)(iv)

  Yes

  No

  N/A

• 7.8 - Are contents regularly checked? Company Standard

  Yes

  No

  N/A

• 7.9 - Are cabinet clearly labeled? Company Standard

  Yes

  No

  N/A

• 7.10 - Are cabinets easily accessible? Company Standard

  Yes

  No

  N/A

• 7.11 - Are Biohazard kits available? Standard 1910.1030(d)(4)(iii)[B]

  Yes

  No

  N/A

8.0 Safety Equipment

• 8.1 - Is personal protective equipment maintained in a sanitary and reliable condition?

  Yes

  No

  N/A

• 8.2 - Is face and eye protection used when there is a reasonable probability of injury (i.e. welding, cutting, grinding, etc.)?

  Yes

  No

  N/A

• 8.4 - Are workers wearing proper foot wear?

  Yes

  No

  N/A

• 8.5 - Is respiratory protection used where there is a danger from dust, fog fumes, smoke, vapors, etc.?

  Yes

  No

  N/A

• 8.6 - Are employees using hearing protection in required areas or when exposed to high levels of noise?

  Yes

  No

  N/A

9.0 Walkways

• 9.1 - Are isles and passageways kept clear? Standard 1910.22 ( a)(1)

  Yes

  No

  N/A

• 9.2 - Are isles and walkways marked? Standard 1910.22(b)(2)

  Yes

  No

  N/A

• 9.3 - Are wet floors covered with non-slip a material? Standard 1910.22(a)(2)

  Yes

  No

  N/A

• 9.5 - Are materials or equipment stored in a such a way that sharp projectives will not interfere with the walkway? Standard 1910.22(a)(3)

  Yes

  No

  N/A

• 9.6 - Are spills cleaned up immediately?

  Yes

  No

  N/A

10.0 - Stairs and Stairways

• 10.1 - Are hand rails on stairs with 4 or more risers? Standard 1910.23(d)(1)

  Yes

  No

  N/A

• 10.4 - Are the steps designed or provided with a material that makes them slip resistant? Standard 1910.24 (f)

  Yes

  No

  N/A

11.0 - Hazard Communication

• 11.1 - Is there a "Right to Know" station with a list of the chemicals in the workplace? Standard1910.1200(e)(1)(i)

  Yes

  No

  N/A

• 11.2 - I there a written hazard communication program? Standard 1910.1200(e)(1)

  Yes

  No

  N/A

• 11.3 - Are MSDS sheets readily available to employees? Standard 1910.1200(g)(8)

  Yes

  No

  N/A

• 11.4 - Is there an employee training program for hazardous substances? Standard 1910.1200(h)(3)

  Yes

  No

  N/A

• 11.6 - Are containers labeled properly? Standard 1910.1200(f)(9)

  Yes

  No

  N/A

• 11.7 - Do chemical storage areas have adequate containment? Standard EPA 40 CFR 264.175

  Yes

  No

  N/A

• 11.8 - Are eye wash stations easily accessible? Standard 1910.151(c)

  Yes

  No

  N/A

13.0 - Outside - Environmental

• 13.1 - Materials and stored equipment covered?

  Yes

  No

  N/A

• 13.2 - Drum storage area under cover?

  Yes

  No

  N/A

• 13.3 - All drums have plugs in holes?

  Yes

  No

  N/A

• 13.5 - Are empty drums disposed of in a timely manner?

  Yes

  No

  N/A

• 13.8 - Spill kits on site, stocked and ready for use?

  Yes

  No

  N/A

• 13.10 - Is metal dumpster free of material that are covered in oils or chemicals?

  Yes

  No

  N/A

Additional items

• Action Items

• Person who performed audit

  Sign

• Supervisor of shop

  Sign