SITE EQUIPMENT PPM V2

• Conducted on

  Date

• Prepared by

• Location
  Address

• Add location
  Address

ROTACLAVE 1

• CHECK CHAIN TENSION GOOD

  GOOD

  NEEDS WORK

• CHECK SPROCKET CONDITION

  GOOD

  NEEDS WORK

• CHECK CHESTERTON SEAL FOR LEAKS OR DAMAGE

  GOOD

  NEEDS WORK

• HAS THE DRIVE CHAIN BEEN OILED

  Yes

  No

  N/A

• CHECK HYDRAULIC SYSTEM FOR DAMAGE

  GOOD

  NEEDS WORK

• CHECK HYDRAULIC PUMP FLUID LEVEL

  GOOD

  NEEDS WORK

• IS THE ROLLER DRUM CENTRAL INSIDE VESSEL

  Yes

  No

  N/A

• ARE BEARINGS MOVING FREELY

  Yes

  No

  N/A

• HAVE THE BEARINGS BEEN OILED

  Yes

  No

  N/A

• CHECK O RING DOOR SEAL CONDITION

  GOOD

  NEEDS WORK

• ARE SPARE O RINGS READY TO BE FITTED IF NEEDED

  Yes

  No

  N/A

• CHECK LUG RING CONDITION FOR WEAR OR DAMAGE

  GOOD

  NEEDS WORK

• CHECK CONDITION OF DOOR WEDGES BRASS & NYLON FOR WEAR OR DAMAGE

  GOOD

  NEEDS WORK

• CONFIRM ANY LEAKS ON CYLINERS OR PIPES AROUND CLAVE

  Yes

  No

  N/A

• ACTUATORS ARE WORKING AND FREE FROM LEAKS

  Yes

  No

  N/A

ROTACLAVE 2

• CHECK CHAIN TENSION GOOD

  GOOD

  NEEDS WORK

• CHECK SPROCKET CONDITION

  GOOD

  NEEDS WORK

• CHECK CHESTERTON SEAL FOR LEAKS OR DAMAGE

  GOOD

  NEEDS WORK

• HAS THE DRIVE CHAIN BEEN OILED

  Yes

  No

  N/A

• CHECK HYDRAULIC SYSTEM FOR DAMAGE

  GOOD

  NEEDS WORK

• CHECK HYDRAULIC PUMP FLUID LEVEL

  GOOD

  NEEDS WORK

• IS THE ROLLER DRUM CENTRAL INSIDE VESSEL

  Yes

  No

  N/A

• HAVE THE BEARINGS BEEN OILED

  Yes

  No

  N/A

• CHECK O RING DOOR SEAL CONDITION

  GOOD

  NEEDS WORK

• ARE SPARE O RINGS READY TO BE FITTED IF NEEDED

  Yes

  No

  N/A

• CHECK LUG RING CONDITION FOR WEAR OR DAMAGE

  GOOD

  NEEDS WORK

• CHECK CONDITION OF DOOR WEDGES BRASS & NYLON FOR WEAR OR DAMAGE

  GOOD

  NEEDS WORK

• CONFIRM ANY LEAKS ON CYLINERS OR PIPES AROUND CLAVE

  GOOD

  NEEDS WORK

• ACTUATORS ARE WORKING AND FREE FROM LEAKS

  Yes

  No

  N/A

AIR SYSTEM CONDITION

• CHECK AIR REGULATOR AND OIL/WATER SEPERATOR

  GOOD

  NEEDS WORK

• ANY LEAKING CYLINDERS AROUND EQUIPMENT

  GOOD

  NEEDS WORK

• ACTUATORS ARE WORKING AND FREE FROM LEAKS

  GOOD

  NEEDS WORK

• HAS THE DRUM ON THE COMPRESSOR BEEN EMPTIED

  Yes

  No

  N/A

COOLING WATER SYSTEM CONDITION & COMPRESSOR

• ANY LEAKS FROM COOLING TOWER, PUMPS AND PIPEWORK

  GOOD

  NEEDS WORK

• ANY LEAKS FROM COOLING FANS

  GOOD

  NEEDS WORK

• ARE ALL FANS WORKING ON COOLING FAN ASSEMBLY

  Yes

  No

  N/A

• ANY FAULTS ON THE COMPRESSOR , RUN STANDBY TO CHECK FUNCTIONALITY

  GOOD

  NEEDS WORK

VAPOUR DISCHARGE & CONDENSING SYSTEM

• IS THE CONDENSATE SIGHT GLASSES INTACT AND NOT LEAKING

  Yes

  No

  N/A

BOILER AND ASSOCIATED EQUIPMENT

• ARE ALL VALVES WORKING CORRECTLY ON THE BOILER AND ASSOCIATED EQUIPMENT

  Yes

  No

  N/A

• HAS WATER QUALITY CHECK BEEN COMPLETED IN BOILER

  Yes

  No

  N/A

• CHECK CORRECT OPERATION OF BOILER FEEDWATER PUMP

  GOOD

  NEEDS WORK

• COMPLETE LOW WATER CUT OFF TEST

  Yes

  No

  N/A

• BLOWDOWN BOILER AND SIGHT GLASS ACCUMULATOR SIGHT GLASS (WEEKLY)

  Yes

  No

  N/A

• CHECK BURNER OPERATION

  GOOD

  NEEDS WORK

• CHECK FOR BLOCKAGES AND FLUFF ON BURNER AIR FEED AND MOTOR

  GOOD

  NEEDS WORK

• CHECK THE HOTWELL FOR ANY LEAKS AND WATER SOFTNESS / TESTING

  Yes

  No

  N/A

VENT TANK

• DRAIN WEEKLY AND SAMPLE WATER FOR SOLIDS

  Yes

  No

  N/A

CONVEYORS

• CHECK BELTS FOR PROPER TRACKING AND ALIGNMENT

  Yes

  No

  N/A

• CHECK THAT BEARINGS ARE GREASED AND RUNNING FREE

  Yes

  No

  N/A

• CHECK OIL AND LUBRICANT ON DRIVE CHAINS

  Yes

  No

  N/A

• CHECK ROLLER DRUMS ARE FREE OF MATERIAL

  GOOD

  NEEDS WORK

SHREDDER

• LOOK FOR OIL LEAKS , CHECK UNDER RESEVOIRS, CLUTCH HUB AND GEARBOX

  Yes

  No

  N/A

• CHECK FOR ABNORMAL NOISES DURING OPERATION

  GOOD

  NEEDS WORK

• OBSERVE RAM OPERATION AND ENSURE THAT IT OPERATES IT SMOOTHLY

  GOOD

  NEEDS WORK

• OBSERVE RAM OPERATION AND ENSURE THAT IT OPERATES IT SMOOTHLY

  GOOD

  NEEDS WORK

• ARE ALL OIL LEVELS AND HYDRAULIC LEVELS GOOD

  GOOD

  NEEDS WORK

• CHECK SHREDDER HOPPER FOR DAMAGE OR SIGN OF WEAR

  Yes

  No

  N/A

BIN TIPPER

• CHECK THAT BUTTONS ARE WORKING CORRECTLY

  GOOD

  NEEDS WORK

• CHECK THAT THE CARRIAGE RETURNS TO THE FLOOR FULLY

  GOOD

  NEEDS WORK

• CHECK HYDRAULIC CYLINDERS FOR LEAKAGE BITH LIFT AND FLOOR HYDRAULICS

  GOOD

  NEEDS WORK

• GREASE BOTH TRUNNION MOUNTS ON LIFT TIP CYLINDER AND RUNNERS

  GOOD

  NEEDS WORK

• CHECK FOR OIL LEAKS ON POWER PACK AND HOSES

  GOOD

  NEEDS WORK

• CHECK ROLLER SECURING SCREWS FOR TIGHTNESS AND SECURITY

  GOOD

  NEEDS WORK

• CHECK OIL LEVELS AND OIL CHAINS

  GOOD

  NEEDS WORK

• CHECK POWER ISOLATORS FOR DAMAGE AND TO ENSURE WORKING CORRECTLY

  GOOD

  NEEDS WORK

• CHECK SAFETY GATES AND EMERGENCY STOPS

  GOOD

  NEEDS WORK

BIN WASH

• CHECK OIL LEVELS

  GOOD

  NEEDS WORK

• CHECK JETS ARE CLEAR AND ROBOT ARMS ARE WORKING

  Yes

  No

  N/A

• CHECK FOR HOSE LEAKS

  GOOD

  NEEDS WORK

• CHECK BIN WASH FLUID FILLED

  GOOD

  NEEDS WORK

COMPACTOR

• DOES THE COMPACTOR RUN SMOOTHLY

  Yes

  No

  N/A

• ARE ALL HYDRAULIC LEVELS GOOD

  Yes

  No

  N/A

• ANY SIGN OF HYDRAULIC LEAKS UNDER THE MACHINE FROM TELESCOPIC RAM

  Yes

  No

  N/A

• CHECK ELECTRICAL CABLING FOR WEAR OR DAMAGE

  GOOD

  NEEDS WORK

• ARE BOTH LOCKING MECHANISMS FOR RORO FULLY FUNCTIONAL AND WORKING

  Yes

  No

  N/A

• ARE THERE ANY RUTS IN THE CONCRETE THAT THE CONTAINER RUNS ON

  Yes

  No

  N/A

• Any other damage to compactor i.e. clamps ( please confirm with pictures)

  Yes

  No

  N/A

AIR LEV EXTRACTION UNIT

• CHECK FOR DAMAGE TO THE EXTRACTION UNIT INC MOTOR, SWITCHES AND DUCTWORK

  GOOD

  NEEDS WORK

• CHECK THE CONDITION OF THE FILTERS

  Yes

  No

  N/A

• CHECK THE CONDITION OF THE FILTERS

  Yes

  No

  N/A

• CHECK FOR NEGATIVE AIR PRESSURE

  Yes

  No

  N/A

GENERAL

• ARE ALL EMERGENCY STOP BUTTONS OPERATIONAL ON ALL MACHINES

  Yes

  No

  N/A

• CHECK THE ELECTRICAL CABLING AROUND THE PLANT FOR SIGNS OF WEAR

  Yes

  No

  N/A

• ARE ALL DOORS , ROLLER SHUTTERS OPERATIONAL

  Yes

  No

  N/A

• ARE THERE ANY COMPRESSED AIR LEAKS AROUND THE PLANT

  Yes

  No

  N/A

• ARE THE DRAINS WORKING AND NOT BACKING UP

  Yes

  No

  N/A

• ARE ALL DRAINAGE POTS IN PLACE AND CLEAR

  GOOD

  NEEDS WORK

• ARE THERE WATER LEAKS FROM THE ROOF INTO THE BUILDING

  Yes

  No

  N/A

• IS THERE ANY BUILD UP OF DUST AND DEBRIES ON MACHINES AND SURFACES

  Yes

  No

  N/A

• IS THE PLANT CLEAN AND TIDY AND ORGANISED

  Yes

  No

  N/A

ANATOMICAL FRIDGE

• IS THIS OPERATING CORRECTLY

  Yes

  No

  N/A
PLEASE CONFIRM FRIDGE TEMPRATURE

Stock Checks (CREATE ACTION TO INSTIGATE RE-ORDER)

• Please confirm number of full Bin Wash drums in stock ( re-order level 1 drum)

  Confirmed

  Not Confirmed

• Please confirm number of Salt bags in stock ( Re order level 20 bags)

  Confirmed

  Not Confirmed

• Please confirm number of bin Odour drums ( re-order level 1 drum)

  Confirmed

  Not Confirmed

• Please confirm number of drums of Lemon disinfectant ( re-order level 1 drum)

  Confirmed

  Not Confirmed

• Please confirm number of drums of Black Disinfectant (re-order level 1 drum)

  Yes

  No

  N/A

• Please confirm number of boxes of Bin Labels ( Min Stock 1 box)

  Confirmed

  Not Confirmed

• Please confirm number of boxes of Blue Nitrile Gloves ( Re-order stock 4 individual boxes)

  Confirmed

  Not Confirmed

• CHECK STOCK BOILER ADDATIVE CHEMICALS ( DISPERSE 3F, OXSCAUSS, SODIUM HYDROXIDE,) (REORDER LEVEL 1 DRUM)

  Confirmed

  Not Confirmed

• PLEASE CONFIRM NUMBER OF 1000 LITRE BIN LINER ROLES IN STOCK ( RE-ORDER LEVEL 1/2 PALLET)

  Confirmed

  Not Confirmed

• CONFIRM LEVELS OF GREASE AND HYDRAULIC OIL.

  NO REQUIREMENT TO ORDER

  ORDER REQUIRED

• CONFIRM NAME AND SIGN

  Sign