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ROTACLAVE 1

CHECK CHAIN TENSION GOOD

CHECK SPROCKET CONDITION

CHECK CHESTERTON SEAL FOR LEAKS OR DAMAGE

HAS THE DRIVE CHAIN BEEN OILED

CHECK HYDRAULIC SYSTEM FOR DAMAGE

CHECK HYDRAULIC PUMP FLUID LEVEL

IS THE ROLLER DRUM CENTRAL INSIDE VESSEL

ARE BEARINGS MOVING FREELY

HAVE THE BEARINGS BEEN OILED

CHECK O RING DOOR SEAL CONDITION

ARE SPARE O RINGS READY TO BE FITTED IF NEEDED

CHECK LUG RING CONDITION FOR WEAR OR DAMAGE

CHECK CONDITION OF DOOR WEDGES BRASS & NYLON FOR WEAR OR DAMAGE

CONFIRM ANY LEAKS ON CYLINERS OR PIPES AROUND CLAVE

ACTUATORS ARE WORKING AND FREE FROM LEAKS

ROTACLAVE 2

CHECK CHAIN TENSION GOOD

CHECK SPROCKET CONDITION

CHECK CHESTERTON SEAL FOR LEAKS OR DAMAGE

HAS THE DRIVE CHAIN BEEN OILED

CHECK HYDRAULIC SYSTEM FOR DAMAGE

CHECK HYDRAULIC PUMP FLUID LEVEL

IS THE ROLLER DRUM CENTRAL INSIDE VESSEL

HAVE THE BEARINGS BEEN OILED

CHECK O RING DOOR SEAL CONDITION

ARE SPARE O RINGS READY TO BE FITTED IF NEEDED

CHECK LUG RING CONDITION FOR WEAR OR DAMAGE

CHECK CONDITION OF DOOR WEDGES BRASS & NYLON FOR WEAR OR DAMAGE

CONFIRM ANY LEAKS ON CYLINERS OR PIPES AROUND CLAVE

ACTUATORS ARE WORKING AND FREE FROM LEAKS

AIR SYSTEM CONDITION

CHECK AIR REGULATOR AND OIL/WATER SEPERATOR

ANY LEAKING CYLINDERS AROUND EQUIPMENT

ACTUATORS ARE WORKING AND FREE FROM LEAKS

HAS THE DRUM ON THE COMPRESSOR BEEN EMPTIED

COOLING WATER SYSTEM CONDITION & COMPRESSOR

ANY LEAKS FROM COOLING TOWER, PUMPS AND PIPEWORK

ANY LEAKS FROM COOLING FANS

ARE ALL FANS WORKING ON COOLING FAN ASSEMBLY

ANY FAULTS ON THE COMPRESSOR , RUN STANDBY TO CHECK FUNCTIONALITY

VAPOUR DISCHARGE & CONDENSING SYSTEM

IS THE CONDENSATE SIGHT GLASSES INTACT AND NOT LEAKING

BOILER AND ASSOCIATED EQUIPMENT

ARE ALL VALVES WORKING CORRECTLY ON THE BOILER AND ASSOCIATED EQUIPMENT

HAS WATER QUALITY CHECK BEEN COMPLETED IN BOILER

CHECK CORRECT OPERATION OF BOILER FEEDWATER PUMP

COMPLETE LOW WATER CUT OFF TEST

BLOWDOWN BOILER AND SIGHT GLASS ACCUMULATOR SIGHT GLASS (WEEKLY)

CHECK BURNER OPERATION

CHECK FOR BLOCKAGES AND FLUFF ON BURNER AIR FEED AND MOTOR

CHECK THE HOTWELL FOR ANY LEAKS AND WATER SOFTNESS / TESTING

VENT TANK

DRAIN WEEKLY AND SAMPLE WATER FOR SOLIDS

CONVEYORS

CHECK BELTS FOR PROPER TRACKING AND ALIGNMENT

CHECK THAT BEARINGS ARE GREASED AND RUNNING FREE

CHECK OIL AND LUBRICANT ON DRIVE CHAINS

CHECK ROLLER DRUMS ARE FREE OF MATERIAL

SHREDDER

LOOK FOR OIL LEAKS , CHECK UNDER RESEVOIRS, CLUTCH HUB AND GEARBOX

CHECK FOR ABNORMAL NOISES DURING OPERATION

OBSERVE RAM OPERATION AND ENSURE THAT IT OPERATES IT SMOOTHLY

OBSERVE RAM OPERATION AND ENSURE THAT IT OPERATES IT SMOOTHLY

ARE ALL OIL LEVELS AND HYDRAULIC LEVELS GOOD

CHECK SHREDDER HOPPER FOR DAMAGE OR SIGN OF WEAR

BIN TIPPER

CHECK THAT BUTTONS ARE WORKING CORRECTLY

CHECK THAT THE CARRIAGE RETURNS TO THE FLOOR FULLY

CHECK HYDRAULIC CYLINDERS FOR LEAKAGE BITH LIFT AND FLOOR HYDRAULICS

GREASE BOTH TRUNNION MOUNTS ON LIFT TIP CYLINDER AND RUNNERS

CHECK FOR OIL LEAKS ON POWER PACK AND HOSES

CHECK ROLLER SECURING SCREWS FOR TIGHTNESS AND SECURITY

CHECK OIL LEVELS AND OIL CHAINS

CHECK POWER ISOLATORS FOR DAMAGE AND TO ENSURE WORKING CORRECTLY

CHECK SAFETY GATES AND EMERGENCY STOPS

BIN WASH

CHECK OIL LEVELS

CHECK JETS ARE CLEAR AND ROBOT ARMS ARE WORKING

CHECK FOR HOSE LEAKS

CHECK BIN WASH FLUID FILLED

COMPACTOR

DOES THE COMPACTOR RUN SMOOTHLY

ARE ALL HYDRAULIC LEVELS GOOD

ANY SIGN OF HYDRAULIC LEAKS UNDER THE MACHINE FROM TELESCOPIC RAM

CHECK ELECTRICAL CABLING FOR WEAR OR DAMAGE

ARE BOTH LOCKING MECHANISMS FOR RORO FULLY FUNCTIONAL AND WORKING

ARE THERE ANY RUTS IN THE CONCRETE THAT THE CONTAINER RUNS ON

Any other damage to compactor i.e. clamps ( please confirm with pictures)

AIR LEV EXTRACTION UNIT

CHECK FOR DAMAGE TO THE EXTRACTION UNIT INC MOTOR, SWITCHES AND DUCTWORK

CHECK THE CONDITION OF THE FILTERS

CHECK THE CONDITION OF THE FILTERS

CHECK FOR NEGATIVE AIR PRESSURE

GENERAL

ARE ALL EMERGENCY STOP BUTTONS OPERATIONAL ON ALL MACHINES

CHECK THE ELECTRICAL CABLING AROUND THE PLANT FOR SIGNS OF WEAR

ARE ALL DOORS , ROLLER SHUTTERS OPERATIONAL

ARE THERE ANY COMPRESSED AIR LEAKS AROUND THE PLANT

ARE THE DRAINS WORKING AND NOT BACKING UP

ARE ALL DRAINAGE POTS IN PLACE AND CLEAR

ARE THERE WATER LEAKS FROM THE ROOF INTO THE BUILDING

IS THERE ANY BUILD UP OF DUST AND DEBRIES ON MACHINES AND SURFACES

IS THE PLANT CLEAN AND TIDY AND ORGANISED

ANATOMICAL FRIDGE

IS THIS OPERATING CORRECTLY

PLEASE CONFIRM FRIDGE TEMPRATURE
Stock Checks (CREATE ACTION TO INSTIGATE RE-ORDER)

Please confirm number of full Bin Wash drums in stock ( re-order level 1 drum)

Please confirm number of Salt bags in stock ( Re order level 20 bags)

Please confirm number of bin Odour drums ( re-order level 1 drum)

Please confirm number of drums of Lemon disinfectant ( re-order level 1 drum)

Please confirm number of drums of Black Disinfectant (re-order level 1 drum)

Please confirm number of boxes of Bin Labels ( Min Stock 1 box)

Please confirm number of boxes of Blue Nitrile Gloves ( Re-order stock 4 individual boxes)

CHECK STOCK BOILER ADDATIVE CHEMICALS ( DISPERSE 3F, OXSCAUSS, SODIUM HYDROXIDE,) (REORDER LEVEL 1 DRUM)

PLEASE CONFIRM NUMBER OF 1000 LITRE BIN LINER ROLES IN STOCK ( RE-ORDER LEVEL 1/2 PALLET)

CONFIRM LEVELS OF GREASE AND HYDRAULIC OIL.

CONFIRM NAME AND SIGN
Please note that this checklist is a hypothetical example and provides basic information only. It is not intended to take the place of, among other things, workplace, health and safety advice; medical advice, diagnosis, or treatment; or other applicable laws. You should also seek your own professional advice to determine if the use of such checklist is permissible in your workplace or jurisdiction.