SRC16 - 5. Stihl Saw & Hand Grinder

• On the Job Training for:

• Assessed By:

• What Tasks are being assessed?

• Conducted on

  Date

Assessor and Competent person Competency

• The Assessor and competent person must be trained and have full understanding of the activity that they are to assess. The competent person must be trained and competent and passed out on this assessment.

Site Rules / Procedures

• Employee has been trained on the following documents: Sthil Saw use on SSOW 1 use of a Sthil Saw and Hand Grinder. Trained on pre start check for ISP17_(TS420 & Cart) Stihl Saw Maintenance Requirements and ISP18_(TS500i) Stihl Saw Maintenance Requirements. Aware that an employee maintains the Sthil Saws on a monthly basis via SRC17 Stihl Saw Maintenance Register. EMS5 Method Statement Training Schedule Fuel Safety Data Sheet. SRC57 - Persons Appointed to Mount Abrasive Wheels. Guid Doc 16 - Stihl Saw - Dust control on Cut-Off Saws. SSOW2-Vehicle Movements. SSOW3-Storage and Use of Highly Flammable Liquids.

  Yes

  No

  N/A

• Understands and can use the Manual for the use of the Saw?

  Yes

  No

  N/A

• Wears the correct PPE? No loose clothing? Face / ear protection built into the mask? Kevlar gloves worn?

  Yes

  No

  N/A

• Awareness of Pedestrian Routes (safe positioning whilst cutting wires from between beams). Sparks risk to others

  Yes

  No

  N/A

• Employee understand that they must wear a P3 mask when cutting with wither the sthil saw or Hand Grinder

  Yes

  No

  N/A

• Work at Height requirements (Wear Helmet when on the beds - built in respirator)

  Yes

  No

  N/A

• Understand the risks associated with silica Dust. Place on dust supresson and wear a powered p3 mask

  Yes

  No

  N/A

• Understand the fuel filling requirements for the Saw. Trained on the CoSHH assessment and how to fill the saw?

  Yes

  No

  N/A

Pre Start Check

• Can the employee understand what to check on the sthil saw in relation to ISP17 Stihl Saw (TS420 & Cart) - Maintenance Requirements

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Is the employee aware of how to fill up the Sthil Saw with petrol? Also aware of the risks of fire and risks to health?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Set up the water pressure for damping down?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Checks all componants of the saw to check the saw is safe to use and fit for purpose?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Understand the weekly testing requirements of each conveyor belt (pull cord emergency stops)

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Ensure that the saw is not moving when started up? Sometimes issues with reving too high causing unwanted movement of the saw

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Does the employee understand how to check the blade for safe installation as well as safely changing to the correct type of blade? (Only qualified personnel are permitted to change/fit blades)

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Adjust the angle of the safety guard to suit the work (saw NOT running)

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Can the trainee explain the information on the blade?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Can ensure that the anti vibration is working on the saw?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

Cutting Beams in the Beam Cutting area with the Cutting Cart and Saw

• Carry out the pre start check?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Check that the correct blade for the job is fitted (abrasive or diamond)

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Fill the disc cutter/saw’s fuel tank with the correct mixture of petrol and two stroke oil (the mixture should be premixed in a suitable container not the fuel tank). See also fuel safety data sheet and COSHH assessment above). Ensure the petrol cap is tightened before use.

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• To start the disc cutter/saw follow the manufacturer’s operating procedures. If the saw is not running correctly or has a fault of any description advise the Factory Manager immediately. Ensure there is a minimum of 2 beams to be cut (at each side of the beam cutting area)

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Ensure that beams to be cut are suitably supported/chocked either side of the cut to prevent movement, trapping the saw blade and the falling of any cut section onto the saw operator. The timbers either side of the cut should be slightly higher than adjacent timbers to ‘open’ the cut and prevent trapping of the saw blade. Only set one beam up at a time on the chocks to be cut.

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Do not force the saw (and cart) through the cut – let the saw/blade do the work. Bring the wheel up to speed before starting the cut.

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Always switch off the saw before making any adjustments to it<br>a. Always wait until moving parts are stationary,<br>b. NEVER refuel whilst the engine is hot or running,<br>c. Turn off the saw if you need to walk further than 7 metres,<br>d. Always stop the blade before moving.<br>

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

Cutting Inverted Beams on the Beds

• Carry out the pre start check?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Check that the correct blade for the job is fitted (abrasive or diamond)

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Fill the disc cutter/saw’s fuel tank with the correct mixture of petrol and two stroke oil (the mixture should be premixed in a suitable container not the fuel tank). See also fuel safety data sheet and COSHH assessment above). Ensure the petrol cap is tightened before use.

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• To start the disc cutter/saw follow the manufacturer’s operating procedures. If the saw is not running correctly or has a fault of any description advise the Factory Manager immediately. Ensure there is a minimum of 2 beams to be cut (at each side of the beam cutting area)

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Walk to the beams that are inverted on the bed. Check that the beams are on a firm and level chocking arrangement. Do not cut beams if there are employees attempting to remove a stuck beam from the bed. Place the Stihl saw on the bed. Climb onto the bed. Ensure you are positioned in a way that does not pose an increased risk of a fall from height.

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Start the Stihl saw and cut the wires between the beams. Bring the wheel up to speed before starting the cut. Do not force the saw through the cut – let the saw/blade do the work. Ensure you are always aware of your surrounding (vehicles, etc) and walk in the centre line of the beams.

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Always switch off the saw before making any adjustments to it<br>a. Always wait until moving parts are stationary,<br>b. NEVER refuel whilst the engine is hot or running,<br>c. Turn off the saw if you need to walk further than 7 metres,<br>d. Always stop the blade before moving.<br>

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

Cutting Wires and other items with the battery operated Hand Grinder

• Carry out a pre start check on the blade and saw

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Wears the P3 mask with dust, eye and hearing protection

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Carry out a Take 2 for the task they are doing? risks in the area?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Safely cuts wires from the edge of the beam?

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

Assessment Recommendations & Evaluations

• Assessors Overall Evaluation

  1 - Requires Training

  2 - Below Average

  3 - Average

  4 - Above Average

  5 - Advanced

• Assessors evaluation of trainees attitude & willingness to learn

  Select Excellent Attitude & willingness to lear Poor attitude & willingness to learn Average

  • Excellent Attitude & willingness to lear
  • Poor attitude & willingness to learn
  • Average

• Comments

• Trainees Signature: By signing this from you declare that you have completed on the job training and have received useful feedback from the assessor on the outcome

  Sign

• Competent Persons Signature: By signing this form you are certifying that the trainee met the level of competence you have been provided & has received useful feedback on areas of improvement (if required)

  Sign

• Assessors Signature: By signing this form you are certifying that the trainee was assessed by you in all areas & has received useful feedback on areas of improvement (if required)

  Sign