Telescopic Boom Crane Maintenance Checklist

• Maintenance Performed at:

• Date:

  Date

• Lead / Foreman:

• Technician / Inspector (s):

• Equipment Manufacturer:

• Equipment Type:

• Equiment Serial Number:

• Equipment Lessee / Owner:

• Hourmeter Reading:

• Service Report Connected with this Checklist - (Equipment S/N and Report Date) :

General Upper Works Inspection

• Engine Group: Engine, Engine Gauges, Batteries, Alternator, Starter, Cooling System (Radiators and coolers clean), Belts, Fluid Levels. Complete Leak Check.

  Good

  Fair

  Poor

  N/A

• Check Air Compressor for proper operation and adjustment. Inspect air system for leaks. Check low air alarm operation.

  Good

  Fair

  Poor

  N/A

• Pump Drive / Transmission Case: Runs properly, proper fluid levels, Check for leaks. No excessive vibration or noise, check sprockets for wear and chain for missing keepers.

  Good

  Fair

  Poor

  N/A

• Check all hydralulic components and hoses for leaks including fan drives. Check hydraulic fluid for proper level.

  Good

  Fair

  Poor

  N/A

General Undercarriage Inspectio

• Check transmission for proper operation and fluid levels.

  Good

  Fair

  Poor

  N/A

• Check differentials for proper operation and fuild levels.

  Good

  Fair

  Poor

  N/A

• Check out riggers for proper operation.

  Good

  Fair

  Poor

  N/A

• Check wheel planetaries for proper operation and fuild levels.

  Good

  Fair

  Poor

  N/A

• Inspect tires for wear an inproper inflation.

  Good

  Fair

  Poor

  N/A

• Check drive train brakes for proper operation. (Service & Park

  Good

  Fair

  Poor

  N/A
Load / Auxiliary Drums

• Drum Description / Number:

• Wire Rope Diameter:

• Wire Rope Length (in feet):

• Hoist Planetary / Leak Check

  Good

  Fair

  Poor

  N/A

• Hoist Planetary Fluid Level

  Good

  Fair

  Poor

  N/A

• Check Charge Pressure at High Idle:

  Yes

  No

  N/A

• Charge Pressure:

• Comments:

Boom Hoist System

• Check Boom Hoist Charge Pressure at High Idle

  Yes

  No

  N/A

• Charge Pressure:

• Boom Hoist Planetary Fluid Level

  Good

  Fair

  Poor

  N/A

• Boom Hoist Planetary / Leak Check

  Good

  Fair

  Poor

  N/A

• Check telescopic boom section for condition and proper operation ( wear plates, pin mechanisms, lube ect.)

  Good

  Fair

  Poor

  N/A

• Check boom cyclinder for proper operation and leakage

  Good

  Fair

  Poor

  N/A

• Check high boom kick out degree

• Boom Hoist Wire Rope Diameter:

• Boom Hoist Wire Rope length (in feet):

• Comments:

Swing System

• Check Swing System Charge Pressure at High Idle

  Yes

  No

  N/A

• Charge Pressure:

• Check Swing System Fluid Level

  Good

  Fair

  Poor

  N/A

• Check Swing System planetary, frictions, brakes for adjustment and leaks

  Good

  Fair

  Poor

  N/A

• Check Rotec Bearing (play)

  Good

  Fair

  Poor

  N/A

• Check Rotec Bearing Bolts for proper torque

  Good

  Fair

  Poor

  N/A

• Comments:

Miscellaneous

• Any other Sheaves - condition, operation, lubrication

  Good

  Fair

  Poor

  N/A

• Inspect Electrical cord connections for corrosion and dielectric gel

  Good

  Fair

  Poor

  N/A

• Perform continuity checks on all cord and junction boxes

  Good

  Fair

  Poor

  N/A

• All electrical components working properly (Assy. remotes, load cells, lights, switches, etc)

  Good

  Fair

  Poor

  N/A

• Heater / Air conditioner

  Good

  Fair

  Poor

  N/A

• Operators Cab Glass

  Good

  Fair

  Poor

  N/A

• Wipers for operation / blade condition

  Good

  Fair

  Poor

  N/A

• Manuals, W/R certs, Crane Certs, Load charts in Cab

  Yes

  No

  N/A

• Fire extinguisher in cab and charged

  Yes

  No

  N/A

• Inventory all pins, bolts, becket/wedges, A2B, Load Cell components, etc required for assy.

  Yes

  No

  N/A

• Perform Operational checks appropriate at this time

  Yes

  No

  N/A

• Perform complete operational check at completion of assembly including A2B, load cells

  Yes

  No

  N/A

• Comments:

Photos

• Add media

  Media

Lead / Foreman Verification of Completion:

• Add signature

  Sign