Information
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Operator:
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Operations Area
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Rig Name:
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Rig Activity:
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Well #:
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Commissioning Date:
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Auditor's Name:
Paperwork
Computer/Printer/Retort Supplies
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Terra Computer with all Operations and HSE Reports?
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Printer with extra paper and ink cartridges?
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Retort Kit complete with Accessories?
Assets / DOR / JSA's / Contingencies
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JSA Form available?
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Risk Assessment/ JSA Completed?
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All Information on DOR Regarding Co Rep Names & Contact Numbers?
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Well # and AFE recorded on DOR?
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All Information on DOR Regarding Terra Assets?
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Contingency Strategies In Place for Equipment to Avoid NPT printed and visible?
Equipment Installation Inspection
Clear Walkways
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All Hazards Identified and Mitigated?
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All Transfer Hoses Ran in a Safe Manner
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All Electrical Wires Ran in a Safe Manner and off of the ground?
Equipment Placement
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All Pollution Pans in Place as Required?
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All Equipment Spotted As Per Survey
Electrical Hazards Identified
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All Equipment Properly Grounded with Grounding Wire Secured?
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Check BICC Connections for Exposed Wire and / or Water-tight Seal? (Peckerheads, top & bottom of all electrical panels)
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All Fire Alarms / Vents in Living Quarters Properly Functioning?
Drying Shaker Inspection
Material Inspection
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Are Decking Rubbers in Good Operating Condition on Shaker 1? Please provide photos.
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Are Decking Rubbers in Good Operating Condition on Shaker 2? Please provide photos.
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Are Decking Rubbers in Good Operating Condition on Shaker 3? Please provide photos.
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Inspect Counter-weights. Proper setting of 70% on Shaker 1?
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Inspect Counter-weights. Proper setting of 70% on Shaker 2?
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Inspect Counter-weights. Proper setting of 70% on Shaker 3?
Electrical Inspection
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Are the Heaters turned to 2.9 amps?
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Proper Rotation of Drying Shaker Motors?
Dryer Truck or Skid
Auger Inspection
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Is the Feed Auger free of wear? Record the Height of the Flights in Notes.
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Are the belt guards secure on Feed Auger Drive Assembly?
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Has the Auger Tail Bearing and Motor been greased prior to Processing?
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Are bolts for the Feed Auger Drive assembly in Good Operating Condition (In danger of shearing)?
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Checked Rotation on Feed Auger?
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Is Feed Auger Tail Bearing Guard present?
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Is the Discharge Auger free of Wear? Record the Height of the Flights in Notes.
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Are the belt guards secure on Discharge Auger Drive Assembly?
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Has the Discharge Auger Tail Bearing and Motor been greased prior to Processing?
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Are bolts for the Discharge Auger Drive assembly in Good Operating Condition (In danger of shearing)?
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Checked Rotation on Discharge Auger?
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Is Dryer Discharge Auger Tail Bearing Guard present?
Pumps
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Do all trash pumps have oil in the rotating assembly?
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Do all pumps have machine guards over Love-Joy coupling?
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Check all motors to see if properly greased?
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Checked Rotation on Pumps?
Dryer
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Check clearance for flights?
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Are hoses cleaned out and ready to transfer fluid?
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Is Dryer cleaned out and ready to process?
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Does Dryer have oil?
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Does Dryer have oil pressure?
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Checked Rotation on Dryer?
Centrifuge Stand Inspection
Safety Devices Installed
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Verify Safety Fall Device On Centrifuge Installed & Operational?
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Centrifuge Stand Has All Support Pins in Place W/ Safety Pin Keepers?
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Effluent Line Under Carriage of Centrifuge Secured?
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Is Centrifuge slide at the steepest possible angle?
Centrifuge 1 Inspection
Cleaning
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Is centrifuge 1 exterior clean?
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Is centrifuge 1 interior Clean?
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Was Feed Tube on Centrifuge 1 Removed/Rotating Assembly cleaned?
Exterior Inspection
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Is Coffin Lid in Good Operating Condition and free of Cracks? Please provide photos with one showing asset tag.
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Are all Coffin Lid Bolts in Good Operating Condition? Please provide photos.
Centrifuge 1 Wear Items
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With Feed Tube Removed from Centrifuge 1 Measure the Length. Is the length less than 38.25 inches? Provide photo of feed tube.
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Open coffin lid on Centrifuge 1 to see rotating assembly. Are Centrifuge Plows / Wear Inserts in Good Operating Condition? (no damage to rotating assembly) Provide photos.
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Do Centrifuge 1 Plows have all fasteners secured properly in Good Operating Condition?
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Does Centrifuge 1's End Wear Plate in Good Operating Condition? (no damage to rotating assembly) Provide 2 photos from different angles
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Is the Solids Wear Liner on Centrifuge 1 Good Operating Condition (no damage to the rotating assembly)? Provide photo
Centrifuge 1 Settings
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Centrifuge 1's Pond Depths Set At 7 - 7.5?
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Centrifuge 1 belt on proper speed configuration?
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Rotation Checked on Centrifuge 1?
Centrifuge 2 Inspection
Cleaning
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Is Centrifuge 2 exterior Clean?
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Is Centrifuge 2 interior Clean?
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Was Feed Tube on Centrifuge 2 Removed/Rotating Assembly cleaned?
Exterior Inspection
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Is Coffin on Centrifuge 2 in Good Operating Condition and free of Cracks? Please provide photos with asset # in one photo.
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Are all Coffin Lid Bolts on Centrifuge 2 in Good Operating Condition? Please provide photos.
Centrifuge 2 Wear Items
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With Feed Tube Removed from Centrifuge 2 Measure the Length. Is the length less than 38.25 inches from end to end. Provide photo
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Open coffin lid on Centrifuge 2 to see rotating assembly. Are Centrifuge Plows / Wear Inserts in Good Operating Condition? (no damage to rotating assembly) Provide photos.
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Do Centrifuge 2 Plows have all fasteners secured properly in Good Operating Condition?
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Does Centrifuge 2's End Wear Plate in Good Operating Condition? ( no damage to rotating assembly) Provide 2 photos from different angles.
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Is the Solids Wear Liner on Centrifuge 2 in Good Operating Condition (no damage to rotating assembly) Provide 2 photos from different angles
Centrifuge 2 Settings
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Centrifuge 2's Pond Depths Set at 7 - 7.5?
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Centrifuge 2 belt on proper speed configuration?
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Rotation Checked on Centrifuge 2?
MCU Inspection
Cleaning
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Is centrifuge exterior Clean?
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Is centrifuge interior Clean?
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Was Feed Tube Removed/Rotating Assembly cleaned?
Exterior Inspection
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Is Coffin Lid in Good Operating Condition and free of Cracks? Please provide photos.
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Are all Coffin Lid Bolts in Good Operating Condition? Please provide photos.
Centrifuge Wear Items
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With Feed Tube Removed Measure the Length. Is the length less than 38.25 inches? Provide photo of feed tube.
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Open coffin lid to see rotating assembly. Are Centrifuge Plows / Wear Inserts in Good Operating Condition? (no damage to rotating assembly) Provide photos.
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Do Centrifuge Plows have all fasteners secured properly in Good Operating Condition?
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Is the Centrifuge End Wear Plate in Good Operating Condition? (no damage to rotating assembly) Provide 2 photos.
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Is the Solids Wear Liner in Good Operating Condition (no damage to the rotating assembly)? Provide photos
Centrifuge Settings
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Centrifuge(s) Pond Depths Set at 7 - 7.5?
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Centrifuge belt on proper speed configuration?
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Rotation Checked on Centrifuge?
Dewatering
Agitators
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Was Agitator 1 water tested and operational?
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Is Rotation Correct on Agitator 1?
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Was Agitator 2 water tested and operational?
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Is Rotation Correct on Agitator 2?
Pumps
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Was Pump 1 water tested and operational?
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Is Rotation Correct on Pump 1?
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Was Pump 2 water tested and operational?
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Is Rotation Correct on Pump 2?
Screens and Inventory
Inventory Counts
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Are there Terra Screens on Location? Add Quantities, Make, & API Sizes in comments.
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Are there Terra Chemicals on Location? Add Quantities, Make, & API Sizes in comments.
Tool Box Inspection
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Terra Tool Box / Adequate w/ Hand Tools & Spare Parts?
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Is the toolbox free of missing supplies? If not, have the Project Manager informed to bill back missing supplies.
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Is the Inventory counted and up to date so end of the month inventory count is accurate?
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Minimum / 1 Ea Case of HT Temp Grease?
Liability Mitigation
Liability Mitigation
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Completed and Attached a Retort on Active System - Prior to Start-up / Processing
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Take Pictures of all Third Party Equipm. - Excavator, Generator, etc...