Tesco Major CO2 Refrigeration Plant PPM

• Prepared by

• Conducted on

  Date

• Site conducted

  Select

• Solarvista Job Number

• Verisae WON

• Erect signage of work area to warn of work in progress

  
Pack

Details

• System Number

  Select HT1 HT2 HT3 HT4 HT5 HT6 HT7 HT8 HT9 HT10 LT1 LT2 LT3 LT4 LT5 LT6 LT7 LT8 LT9 LT10 DT1 DT2 DT3 DT4 DT5 DT6 DT7 DT8 DT9 DT10 HT/LT1 HT/LT2 HT/LT3 HT/LT4 HT/LT5 HT/LT6 HT/LT7

  • HT1
  • HT2
  • HT3
  • HT4
  • HT5
  • HT6
  • HT7
  • HT8
  • HT9
  • HT10
  • LT1
  • LT2
  • LT3
  • LT4
  • LT5
  • LT6
  • LT7
  • LT8
  • LT9
  • LT10
  • DT1
  • DT2
  • DT3
  • DT4
  • DT5
  • DT6
  • DT7
  • DT8
  • DT9
  • DT10
  • HT/LT1
  • HT/LT2
  • HT/LT3
  • HT/LT4
  • HT/LT5
  • HT/LT6
  • HT/LT7

• Make

• Model

• Serial Number

• Date Of Manufacturer

  Date

• Confirm PRV's Are In Date and Tagged

  Yes

  No

  N/A

Safety Checks

• Ensure the work area is clear from any obstruction

  Yes

  No

  N/A

• Check the general condition of asset

  Good

  Fair

  Poor

  N/A

• Perform test run to confirm asset is operational

  Yes

  No

  N/A

Visual Inspections

• Confirm asset tag is in place & not damaged

  Yes

  No

  N/A

• Manually test operation of plant ventilation override

  Pass

  Fail

  N/A

• Confirm correct warning labels are displayed on plant housing and control panels

  Yes

  No

  N/A

• Ensure panel keys are in place

  Yes

  No

  N/A

• Ensure all electrical drawings & manuals are on site, up to date & available to access

  Yes

  No

  N/A

• Confirm electrical components are not overheating or arcing

  Pass

  Fail

  N/A

• Ensure all pressure relief valves are connected to blow off lines

  Yes

  No

  N/A

• Confirm pack housing has no internal/ external damage

  Yes

  No

  N/A

Electrical Tasks

• Confirm isolator engineer interlock is functioning correctly

  Yes

  No

  N/A

• Confirm earthing and continuity to all metal work and sub circuit components

  Yes

  No

  N/A

• Ensure electrical panel and interior of pack casing is clean and free from debris.<br>Confirming trunking covers and electrical cables are tidy

  Yes

  No

  N/A

• Confirm UPS does not have any warning lights lit.

  Pass

  Fail

  N/A

• Using an infra red thermometer record the temperatures. Should not exceed 40 degrees

  Pass

  Fail

  N/A

• Confirm control voltage is 24vdc

  Yes

  No

  N/A

• Confirm PLC/Controller is operational & staging compressor in/out

  Yes

  No

  N/A

• Examine overloads and confirm they are set for 10 % above operational amps. Refer to<br>compressor/motor data plate

  Yes

  No

  N/A

• Confirm crankcase heaters are operational<br>

  Yes

  No

  N/A

• Confirm operation of housing extract fan, isolate and clean if required using a soft brush<br>(where Fitted)

  Yes

  No

  N/A

• Confirm Inverters are operational

  Yes

  No

  N/A

Refrigeration Tasks

• Confirm all compressor mounts and fixings are in place and secure

  Yes

  No

  N/A

• Confirm service valve connections are secure and leak free. corroding valves should be<br>cleaned and protected

  Yes

  No

  N/A

• Check operation of all compressors

  Pass

  Fail

  N/A

• Check for pressure drop across the Oil filters

  Pass

  Fail

  N/A

• Confirm oil management system is working correctly

  Yes

  No

  N/A

• Confirm oil level is adequate and visually inspect oil for any sign of burn out or acidity

  Pass

  Fail

  N/A

• Confirm liquid level is correct **at least 20% for G&C and Bottom Level Glass for Space & Teko**

  Yes

  No

  N/A

• Confirm transducers are reading correctly in correlation with gauges

  Yes

  No

  N/A

• Confirm all Temp probes are in the correct place and secure and reading correctly

  Yes

  No

  N/A

• Confirm liquid line filter (where present) and change where necessary, or remove if manufacturers spec is to remove.

  Yes

  No

  N/A

• Confirm main safety switch is fitted and operational with no signs of damage and<br>operation is at correct pressure **Label with set pressure and date tested**

  Yes

  No

  N/A

• Confirm pressure vessels are clear of corrosion or damage

  Pass

  Fail

  N/A

• Confirm there are no signs of damage to insulation to Pressure vessel and heat exchanger

  Pass

  Fail

  N/A

• Confirm components and pipework are clear of rubbing or damage

  Yes

  No

  N/A

• Carry out a pressure differential test and confirm no Suction filter is present

  Pass

  Fail

  N/A

• Confirm all components and pipework are clear of any signs of accumulation of ice

  Pass

  Fail

  N/A

• Confirm pipe work is free from any signs of damage, or leaks

  Pass

  Fail

  N/A

• Confirm pipe brackets and clips are tight and secure

  Pass

  Fail

  N/A

• Leak Test all components & pipework for any leaks. Confirm there are no leaks with an<br>electronic leak detector

  Pass

  Fail

  N/A

Gas Cooler

• The cleaning of the gas cooler may not be required for this section if the gas cooler has been cleaned by our gas cooler cleaning engineer.

• Confirm that the rotation of gas cooler fans and the operation of the controllers is correct

  Yes

  No

  N/A

• Confirm all condenser fan fixings, blades and fan guards are in place and secure

  Yes

  No

  N/A

• Lock out Tag out Gas cooler fan (only carry out clean of one fan at a time )
  

  

• Brush off debris from underneath the gas cooler prior to jet washing.

  Yes

  No

  N/A

• Jet wash all fins until water runs clear

  Yes

  No

  N/A

• Confirm Gas Cooler is Clean with photos

  Media

• Confirm Gas cooler fins are clear from any damage or corrosion. If fins are damaged<br>straighten using correct size fin comb

  Yes

  No

  N/A

• Remove any debris from underneath Gas cooler

  Media

Completion

• Confirm all electrical panel doors are closed and pack housing has no internal damage

  Yes

  No

  N/A

• Confirm isolators are engaged with the interlocks<br>

  Yes

  No

  N/A

• Leave work area in a Clean & tidy condition

  Yes

  No

  N/A

• Close and lock Plant Doors ensuring they are secure

  Yes

  No

  N/A

• Remove any signage used. Return any Keys used to store

  Yes

  No

  N/A
Condensing Unit

• System Number

• Make

• Model

• Year of manufacture

  Date

• Refrigerant Type

• Ensure All Electrics Are Operational and Condensing Unit is Controlling Correctly

  Yes

  No

  N/A

• Confirm Operation of Condenser Fan Motor

  Yes

  No

  N/A

• Clean Condenser With A Jet Wash Untill Condenser is Clear Through

  Yes

  No

  N/A

• Confirm condensing unit housing is free from damage and corrosion

  Yes

  No

  N/A

• Secure All Panels On Condensing Unit With Correct Fixings And Ensure Unit is Weather Proof.

  Yes

  No

  N/A

• Yes

  No

  N/A

Shop Floor Cabinets

• Leak test all shop floor cabinets and pipe components with an electronic leak detector

  Pass

  Fail

  N/A

• Confirm all system dividers are in place and undamaged

  Yes

  No

  N/A

• Clean all shop floor integral condensers

  Yes

  No

  N/A

• Record any fabric issues with shop floor cabinets

  Safe

  At Risk

  N/A

Monitoring Panel

• Confirm on Alarm Panel all fixtures are running to Tesco Specification and are<br>communicating

  Yes

  No

  N/A

• Confirm Battery Status is not in alarm indicated at the top of the screen Replace if<br>required

  Yes

  No

  N/A

• Confirm with area desk engineer that there are no active alarms on IMS

  Pass

  Fail

  N/A

• I confirm that this PPM has been completed with any issues recorded.

  Sign