TESTING OF HCI4 LABORATORY

Have you checked all mechanical bolts are tight?

Are all Emergency Stops working correctly? Use E-Stop drawing for reference.

Are all reset buttons working in series with the power supplies?

Have you checked all power supplies for shorts?

Have all the limits been positioned to ensure that we are not going to crash the machine?

Have you checked all limits are connected by checking the lights on the limits and also the correct PLC lights up.

Have you secured all limits in place?

Have you programmed the Servo Drives following the requirements on the SERVO DRAWING.

Have you made sure that the pendant works in accordance with the PLC commands and labelling?

Have you checked for air leaks within the system? Ensuring that the pressure holds.

Checked all rams are in sync - Datum bar, X-Table and C-Axis?

Set Z Axis home for 350mm from inside floor of scanhead? Caution ensure no hard stopping on z up or down.

Set Z Axis max to be 350mm above calibration tabel targets? Limit gap should be 1-2mm.

Set Y limit 1 to position so that travel bolts drop into place when axis moved to final stop position. Check limit gap between 1-2mm.

Set Y home position approximately 25-30mm infront of Y1 position.Check limit gap between 1-2mm.

Set Y3 and Y4 positions for appropriate gaps infront of hard stops. Check limit gap between 1-2mm. CAUTION - hard stopping on Y out will damage the chassis. Be Careful!

Set X Home position (LIMIT 3) to line up with the laser profiler line on the datum bar edge.

Set X Limit 1, 5mm approx. from end travel hard stop. Check limit gap between 1-2mm.

Set X Limit 4 10mm approx from hard stop. CAUTION - hard stopping the axis at the home end will result in a buckled ballscrew. Be careful. Check limit gap between 1-2mm.

Started PuTTy, connect to table on 192.168.0.20: port 2000 raw

Run – $66 - homes the axes in PuTTy

Run – $61,1000 - homes the axes in PuTTy

Entered soft limit setting in LabConfigs spreadsheet

Calibrated load cells? ACQSYS.

Set Air pressure signal to PLC1 (INPUT false below 300kPa, INPUT true above 300 kPa)

Gone through all PuTTy commands per " DOC-006083 - Scanner -TableProtocols.xlsx"

Test light sensors on Spec Lights - $22, returns $22,1 for "lights on" Test with switch and with PuTTy commands.

Test light sensors on RGB lights - $25 returns $25,1 for "lights on" Test with switch and with PuTTy commands.

Check alignment of Calibration drawer with Spectrometer line of sight.

Collected all serial numbers from Laser profiler, Linescan camera, Spectrometer, 1060-AS-802 and 1060-AS-102?

Arduino program deployed and backed up in DDM specific lab folder. Check which program is required - 250μm or 500 μm

Check $12 returns lab and version specific reference that matches the deployed software version.

Spectrometer has been fully calibrated in compliance with Spectrometer Calibration Procedure?

Spectrometer illuminators have been aligned and tested with Spectrometer

How would you rate the machine's performance?