TGI10 - TG Monthly Maintenance Schedule

• Date inspection started

  Date

• Prepared by

Zone 1

Forklifts/Sideloaders

1.1 SL5

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

1.2 SL6

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

1.3 SL7

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Saws

1.4 SW8

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

Cranes

1.5 O/H Crane 1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

1.6 O/H Crane 2

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

Racking

1.7 Racking - Zone 1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

1.8 Roller Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• D. Comments

1.9 Fast Close Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Safety Skirts

  Safe

  At Risk

  N/A

• C. PIR Check

  Safe

  At Risk

  N/A

• D. Comments

Zone 1 - Checklist complete

• Sign if complete

  Sign

• Additional comments

Zone 2

Forklifts/Sideloaders

2.1 FL1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

2.2 FL2

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Saws

2.4 SW4

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

Plate Lifter

2.5 Plate lifter - PL1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Motor check

  Safe

  At Risk

  N/A

• E. Comments

Racking

2.6 Racking - Zone 2

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

Zone 2 - Checklist complete

• Sign if complete

  Sign

• Additional comments

Zone 3

Forklifts/Sideloaders

3.1 FL3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

3.2 SL3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Saws

3.3 SW5

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.4 SW6

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.5 SW7

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.6 SW9

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.7 SW10

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.8 Saw 11

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearing & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

Cranes

3.9 O/H Crane 3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

3.10 O/H Crane 4

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

3.11 O/H Crane 5

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

Racking

3.12 Racking - Zone 3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

3.13 Roller Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

3.14 Fast Close Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Safety Skirts

  Safe

  At Risk

  N/A

• C. PIR Check

  Yes

  No

  N/A

• D. Comments

3.15 Roller Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

3.16 Fast Close Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Safety Skirt

  Safe

  At Risk

  N/A

• C. PIR Check

  Safe

  At Risk

  N/A

• D. Comments

Zone 3 - Checklist complete

• Sign if complete

  Sign

• Additional comments

Zone 4

Forklifts/Sideloaders

4.1 SL1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Saws

4.2 SW1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

4.3 SW3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

Racking

4.4 Racking - Zone 4

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

4.5 Roller Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

4.6 Fast Close Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Safety Skirts

  Safe

  At Risk

  N/A

• C. PIR Check

  Safe

  At Risk

  N/A

• D. Comments

Zone 4 - Checklist complete

• Sign if complete

  Sign

• Additional comments

Zone 5 Bulk Stock

Racking Bulk Store

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Spanner Check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

Zone 5 - Checklist Complete

• Sign if complete

  Sign

• Additional Comments

Carlisle - Goods In

Forklifts/Sideloaders

5.0 FL4

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

5.1 FL7

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

5.2 FL8

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

5.3 FL9

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

5.4 FL10

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Racking

5.5 Racking - Pallet Area

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

5.6 Racking - Mezzanine

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

5.7 Mezzanine lift

• A. Visual check

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/grease/oil levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Check frame for cracks

  Safe

  At Risk

  N/A

• Comments

5.8 Pallet wrap plate

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Check frame for cracks

  Safe

  At Risk

  N/A

5.9 Cable Gate - Goods in Left

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

5.10 Cagle Gate - Goods in Right

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

5.11 Cable Gate - PPE

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

5.12 Cable Gate - Mezz

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

5.13 Cable Gate - Top Floor

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

Carlisle Goods In - Checklist complete

• Sign if complete

  Sign

• Additional comments

Biomass check

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Fuel levels

  Safe

  At Risk

  N/A

• C. Check feeder

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

Maintenance Bay

6.1 Air Compressor

• A. Oil Level

  Safe

  At Risk

  N/A

• B. V-Belt Check

  Safe

  At Risk

  N/A

• C. Comments

6.2 Mast Lift

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

6.3 Roller Door

• A. Visual Inspection

  Safe

  At Risk

  N/A

• B. Comments

Egremont

Forklifts/Sideloaders

7.1 FL5

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Egremont - Checklist complete

• Sign if complete

  Sign

• Additional comments