Monthly Maintenance Schedule 2016

• Date inspection started

  Date

• Prepared by

Shed 1

Forklifts/Sideloaders

1.1 SL5

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Saws

1.2 SW8

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

Cranes

1.3 O/H Crane 1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

1.4 O/H Crane 2

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

Racking

1.5 Racking - Shed 1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

Shed 1 - Checklist complete

• Sign if complete

  Sign

• Additional comments

Shed 2

Forklifts/Sideloaders

2.1 FL1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

2.2 FL2

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

2.3 FLHIRED

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Saws

2.4 SW4

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

Plate lifter

2.5 Plate lifter - PL1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Motor check

  Safe

  At Risk

  N/A

• E. Comments

Racking

2.6 Racking - Shed 2

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

Shed 2 - Checklist complete

• Sign if complete

  Sign

• Additional comments

Shed 3

Forklifts/Sideloaders

3.1 FL3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

3.2 SL3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Saws

3.3 SW5

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.4 SW6

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.5 SW7

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.6 SW9

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

3.7 SW10

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

Cranes

3.8 O/H Crane 3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

3.9 O/H Crane 4

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

3.10 O/H Crane 5

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Grease levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Wheels

  Safe

  At Risk

  N/A

• G. Check frames for cracks

  Safe

  At Risk

  N/A

• H. Controls units

  Safe

  At Risk

  N/A

• Comments

Racking

3.11 Racking - Shed 3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

Shed 3 - Checklist complete

• Sign if complete

  Sign

• Additional comments

Shed 4

Forklifts/Sideloaders

4.1 SL1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Saws

4.2 SW1

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

4.3 SW3

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Fluid levels

  Safe

  At Risk

  N/A

• D. Emergency stop

  Safe

  At Risk

  N/A

• E. Bearings & clamps

  Safe

  At Risk

  N/A

• F. Blade tension & housing

  Safe

  At Risk

  N/A

• G. Rollers

  Safe

  At Risk

  N/A

• H. Swarf brushes & conveyors

  Safe

  At Risk

  N/A

• I. Check frame for cracks

  Safe

  At Risk

  N/A

• J. Comments

Racking

4.4 Racking - Shed 4

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

Shed 4 - Checklist complete

• Sign if complete

  Sign

• Additional comments

Carlisle - Goods In

Forklifts/Sideloaders

5.0 FL4

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

5.1 FL7

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

5.2 FL8

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

5.3 FL9

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

5.4 FL10

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Racking

5.5 Racking - Pallet Area

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

5.6 Racking - Mezzanine

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Check frame for cracks

  Safe

  At Risk

  N/A

• D. Comments

5.7 Mezzanine lift

• A. Visual check

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/grease/oil levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Check frame for cracks

  Safe

  At Risk

  N/A

• Comments

5.8 Pallet wrap plate

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Check frame for cracks

  Safe

  At Risk

  N/A

Carlisle Goods In - Checklist complete

• Sign if complete

  Sign

• Additional comments

Biomass check

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Fuel levels

  Safe

  At Risk

  N/A

• C. Check feeder

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

Egremont

Forklifts/Sideloaders

6.1 FL5

• A. Visual inspection

  Safe

  At Risk

  N/A

• B. Spanner check

  Safe

  At Risk

  N/A

• C. Water/oil/grease levels

  Safe

  At Risk

  N/A

• D. Brakes & emergency stop

  Safe

  At Risk

  N/A

• E. Ropes/bearings/chains

  Safe

  At Risk

  N/A

• F. Battery levels

  Safe

  At Risk

  N/A

• G. Wheels & tyres

  Safe

  At Risk

  N/A

• H. Check frame for cracks

  Safe

  At Risk

  N/A

• I. Comments

Egremont - Checklist complete

• Sign if complete

  Sign

• Additional comments