Title Page

  • Audit date

  • Auditor

Mould prep :

  • Are the moulds at an acceptable quality standard (no chips / cracks)

  • Are the moulds included on the mould maintenance schedule?

  • CTQ - Are the GRP and Melamine mould prep processes being followed (SOP064)?

Base coat gel :

  • Is the base coat gel shelf life in date?

  • Is the catalyst set at 2% or below?

  • CTQ - Is there any contamination in the base coat gel?

  • CTQ - Are there any thin patches in the base coat gel?

  • CTQ - Blow hole sticker lifting?

  • CTQ - Edge tape lifting?

  • CTQ - Wax bead lifting?

  • Is the wet film gauge process being followed (measurements recorded on form DW094)?

SLU :

  • CTQ - Is the resin shelf life in date?

  • Is the resin pressure set between 40 psi and 45 psi

  • Is the catalyst percentage set between 1 1/4% and 2%

  • CTQ - Is the lay up sequence correct?

  • SLU quality - excessive loose fibres?

  • CTQ - SLU quality - dry glass?

  • CTQ - SLU quality - air pockets?

  • Is the skin thickness check process being followed (measurements recorded on form DW094)?

  • Has form TW196 (spray booth daily check list) been completed and up to date?

Top coat gel :

  • CTQ - Is the top coat gel shelf life in date?

  • Are there any thin patches in the top coat gel?

  • Is the catalyst set at 2% or below?

  • Excessive pinholes in the topcoat gel?

  • Are there any runs in the top coat gel?

  • Is there any contamination in the top coat gel?

Water Test :

  • Has the tank been on test for a minimum of 2 hours?

  • Has the water test section of form DW039 been completed?

Trimming :

  • CTQ - Has form DW039 been fully completed?

  • CTQ - Voids in the trimmed flange?

  • CTQ - Dry glass in the trimmed flange?

  • Has form DW039 final inspection been signed?

  • Has the final inspection QA sticker been applied to the tank?

Non-Conformance Control :

  • Are all Quarantined products identified?

  • Are all Quarantined products recorded on the Quarantine Log?

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