Title Page
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Audit date
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Auditor
Mould prep :
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Are the moulds at an acceptable quality standard (no chips / cracks)
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Are the moulds included on the mould maintenance schedule?
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CTQ - Are the GRP and Melamine mould prep processes being followed (SOP064)?
Base coat gel :
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Is the base coat gel shelf life in date?
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Is the catalyst set at 2% or below?
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CTQ - Is there any contamination in the base coat gel?
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CTQ - Are there any thin patches in the base coat gel?
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CTQ - Blow hole sticker lifting?
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CTQ - Edge tape lifting?
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CTQ - Wax bead lifting?
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Is the wet film gauge process being followed (measurements recorded on form DW094)?
SLU :
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CTQ - Is the resin shelf life in date?
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Is the resin pressure set between 40 psi and 45 psi
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Is the catalyst percentage set between 1 1/4% and 2%
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CTQ - Is the lay up sequence correct?
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SLU quality - excessive loose fibres?
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CTQ - SLU quality - dry glass?
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CTQ - SLU quality - air pockets?
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Is the skin thickness check process being followed (measurements recorded on form DW094)?
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Has form TW196 (spray booth daily check list) been completed and up to date?
Top coat gel :
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CTQ - Is the top coat gel shelf life in date?
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Are there any thin patches in the top coat gel?
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Is the catalyst set at 2% or below?
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Excessive pinholes in the topcoat gel?
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Are there any runs in the top coat gel?
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Is there any contamination in the top coat gel?
Water Test :
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Has the tank been on test for a minimum of 2 hours?
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Has the water test section of form DW039 been completed?
Trimming :
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CTQ - Has form DW039 been fully completed?
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CTQ - Voids in the trimmed flange?
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CTQ - Dry glass in the trimmed flange?
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Has form DW039 final inspection been signed?
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Has the final inspection QA sticker been applied to the tank?
Non-Conformance Control :
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Are all Quarantined products identified?
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Are all Quarantined products recorded on the Quarantine Log?