Information

  • Audit Title

  • Document No.

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

CONTRACTOR DETAILS

  • Contractor Company:

  • Company address:

  • Contractor Name:

APPLIANCE DETAILS

  • APA Compliance Plate Number:

  • Appliance Name/description:

  • Appliance Serial Number:

  • Appliance Model Number:

  • Energy input:

  • Supply Pressure

DESKTOP ASSESSMENT

  • Desktop Assessment Date:

  • Valve train acceptable?

  • Are critical time calculations acceptable

  • Are electrical drawings acceptable?

  • Are purge calculations acceptable?are

  • Are process drawings acceptable?

  • Preliminary comments:

  • Is Commissioning Gas Approved?

APPLIANCE LOCATION

  • Are burner & controls accessible?

  • Is appliance isolation valve accessible and clearly marked?

  • Is ventilation adequate? (3 x MJ)/10000 = square metres

  • Is flueing acceptable?

  • Is data plate provided?

  • Is the appliance clear of combustible material?

APPLIANCE VALVE TRAIN

  • Are pipe work fittings acceptable?

  • Is over pressure protection acceptable?

  • Are adequate number of test points provided?

  • What is regulator outlet pressure?

  • Is test firing valve provided and acceptable?

  • Is valve train rated for incoming pressure?

  • Is regulator & SSOV venting acceptable?

  • Is SSOV configuration acceptable?

  • Is valve train adequately supported and free from vibration?

  • Is valve train accessible for maintenance?

INTERLOCK CHECKS

  • Pilot SSOV gas tight?

  • Main SSOV gas tight?

  • Main SSOV (2nd Block) gas tight?

  • OPSO trip?

  • Is dry run acceptable

  • Air Pressure Switches & Flow Proving Devices

  • Combustion Air acceptable?

  • Exhaust Air acceptable?

  • Recirculation Air acceptable?

  • Air Dampers acceptable?

  • Is purging methods & times acceptable?

  • Gas Pressure Switches

  • Pilot High

  • Pilot Low

  • Main High

  • Main Low

  • Limit Devices

  • High Temperature

  • Low Temperature

  • Low Level

  • High Level

  • Process Interlocks

COMBUSTION CONTROL

  • Is start gas rate acceptable?

  • Is start gas flame establishment time acceptable?

  • Is start gas flame proving period acceptable?

  • Is main flame establishment period acceptable?

  • Do dampers on air gas ratio control comply with the standard?

  • Does the burner start with smooth and reliable ignition?

COMBUSTION ANALYSIS

  • Start Gas Carbon Dioxide:

  • LOW FIRE CONDITIONS

  • Carbon Monoxide:

  • Carbon Dioxide:

  • Oxygen:

  • MID FIRE CONDITIONS

  • Carbon Monoxide:

  • Carbon Dioxide:

  • Oxygen:

  • HIGH FIRE CONDITIONS

  • Carbon Monoxide:

  • Carbon Dioxide:

  • Oxygen:

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