Woodlands Feed Mill Weekly Sensor Inspection V.2

• Woodlands - Feed Mill Daily Sensor Audit
  Address

• Conducted on

  Date

• Prepared by

Grain Pit and Catwalk Area Sensors

• Auger 1 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 2 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Grain Pit Elevator Chute - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 3 North - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 5-4 chute - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 4-1 North - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger X1 North - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger X2 East - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger G1 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger G1 North - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• E1 / E2 Sensors - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger F East - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 9-14 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 9-14 North - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 6 North - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Elevator 4 Top of Grain shed - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

Rework Area Sensors

• Auger C1 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger C2 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger B Discharge - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger GS6 Discharge - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger GS5A Discharge - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Elevator GS4 Top - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 1-4 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 5-8 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Aspirator to Grain Pit Elevator - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 28-23 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 21-26 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 28-23 North - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 22-24 South - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• 1200T Silos Elevator - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

Protein Pit Area Sensors

• Meal Pit Auger - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• 11 to 14 South Paddle Sensor - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 14 North - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• 8-9 North Auger - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 15A North E1/E2 Chute - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 15B North Full Sensor Bin - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger B from 8-5 Chute - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Hammer Mill B - B1 Blockage Sensor - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Meal Pit Auger - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Disc Mill 4-1 Pad Sensor - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Hammer Mill A 13 Pad Sensor - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

Hammer Mills Area Sensors

• Hammer Mill B3/ Dump Hopper - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Disc Mill Blocked Sensor - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Hammer Mill C1 - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

Batching Area Sensors

• IB 12/16 Chute - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• IB 11/19 Chute - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• IB14 Chute - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• IB15/20 - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Chute 101 - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Mixer Empty - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

Press 2 Area Sensors

• Press 1 Outload North 11-1 - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 12-19 - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Press 2 North Outload - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Chute Palt ELV - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Cooler Start/Stop - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Mash Return - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Mash Elevator - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Cooler EM High - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Shaker Blocked - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

Press 1 Area Sensors

• Auger 8-1 - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 12-19 - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Auger 11 & 12 - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Chute Palt ELV - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Cooler Surge High - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Mash Return - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Mash Elevator - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Slide Control - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Start/Stop Cooler EM High - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Shaker Blocked - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

Mash Line Area Sensors

• Mash Bins - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Mash Auger Sieve - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Sieve to Finished product Mash Auger - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Mash Elevator-Top - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• Mash Transfer Bottom - Check operation, check for damage.

  Good Condition

  Maintenance

  Replacement

• Why is a replacement needed?

• Does maintenance need to be carried out?

  Yes

  No

• What maintenance needs to be carried out?

• How many sensors need maintenance or replacment?

• Have the sensor issues been rectified during this audit?

  Yes

  No

• Create job to repair sensors immediately. Notify Production Manager of faulty sensors.

• Auditor Signature

  Sign