Information
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Audit Title.
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Conducted on
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Person conducting WPI
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Personnel involved
1.0 - Items to check prior to starting the audit
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1.1 - Add raised items NOT completed from this area. (Check action register)
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1.2 - Is ppe/ppc available and being worn correctly ?
2.0 - Line - Splits - Start the audit at the filler access end of the machine
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2.1 - Are walkways clearly marked yellow and clutter free?<br>
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2.2 - Are the steps at the back of the machine in safe working condition?
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2.3 - Is the eyewash station and body sprayer clean and in working condition?
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2.4 - Is the room neat and tidy? Is 5s being practiced in this area?
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2.5 - Are electrical leads, sockets and plugs in a safe condition to use and are they tagged and dated?
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2.6 - Are the emergency exit signs working?
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2.7 - Is there sufficient lighting and are all lights working?
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2.8 - Are emergency stop buttons accessible?
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2.9 - Is guarding on the splits machine in a safe and working condition? (If running Ask operator). If not running put n/a.
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2.10 - Is flooring in good condition?
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2.11 - Are all the exits easily accessible and uncluttered?
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2.12 - Are the steps that are used for putting in foils safe and in good condition?
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2.13 - Is the emergency evacuation plan accessible ?
Now at the front of the machine, walk down along conveyor to packaging end.
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3.1 - Are electrical leads, sockets and plugs in a safe condition to use and are they tagged and dated?
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3.2 - Is the conveyor safe from any pinch points or damaged guards?
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3.3 - Is the guarding and interlocking in the packaging area in good, safe and working condition? (Ask operator)
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3.4 - Is the work station in good condition and adequate for the task?
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3.5 - Are correct manual handling methods being used?
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3.6 - Is there sufficient lighting and are all lights working?
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3.7 - Is the area neat and tidy? Is 5s being practiced in this area?
Walk over to the osgood packing line
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4.1 - Are walkways clearly marked yellow and clutter free?<br>
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4.2 - Is the area neat and tidy? Is 5s being practiced in this area?
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4.3 - Are the correct bins being used for recycling
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4.4 - Is the guarding on the techma in good condition and working correctly? (Ask operator)
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4.5 - Is the fire hose reel No 26 easily accessible and is tag in date?
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4.6 - Are emergency numbers stored next to phone?
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4.7 - Are the stairs up to the osgood lid station safe, and in good condition?
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4.8 - Is the gate working correctly?
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4.9 - Are safe manual handling techniques being used while handling the lids boxes ?
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4.10 - Are chemicals stored and labelled correctly at the foaming station? Are the sds sheets attached to the unit?
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4.11 - Are the guarding doors along the side of the osgood in good condition? Are they working correctly? (Ask operator)
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4.12 - Are the safety rails and posts on the platform in a safe condition?
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4.13 - Is the floor area clean and clutter free?
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4.14 - Are the e stops easily accessible?
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4.15 - Is the platform unclutted and safe from any trip hazards?
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4.16 - Are the stairs up to the side of the machine safe and in good condition?
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4.17 - Is there sufficient lighting and are all lights working?
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4.18 - Is the floor area in a good condition?
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4.19 - Is the person loading cups using correct manual handling techniques?
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4.20 - Are the correct recycling bins being used?
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4.21 - Is the emergency evacuation plan accessible ?
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4.22 - Are chairs in good condition?
Walk down between osgood and cowbell
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5.1 - Is the floor area clean and tidy?
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5.2 - Is the cleaning equip stored correctly
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5.3 - Is 5s being practiced in the area?
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5.4 - Are all plugs, sockets, switches and leads in good condition? (Lids pallet lifter)
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5.5 - Are walkways clearly marked in yellow?<br>
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5.6 - Are safety guards and doors on osgood techma in good condition and working? (Ask operator)
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5.7 - Are safety guards and doors on cowbell iws in good condition and working? (Ask operator)
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5.8 - Are e stops easily accessible?
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5.9 - Is cleaning equipment at palletiser stored correctly?
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5.10 - Is the mobile ladder in a safe and usable condition?
Now walk around back of cowbell iws and up towards cowbell.
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6.1 - Is the emergency exit light above door working?
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6.2 - Is fire extinguisher No 184 easily accessible and correctly labelled. Is the tag in date?
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6.3 - Is the walkway clearly marked yellow?
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6.4 - Are the chemicals stored correctly at the foaming station? Are they labeled and are sds sheets attached?
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6.5 - Is the lighting sufficient? Are all the lights working?
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6.6 - Are emergency numbers attached near the phone? Eg police, fire, ambo.
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6.7 - Is fire extinguisher No 32 easily accessible ? Is the tag in date?
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6.8 - Are the chemicals used for ph testing labeled and stored correctly? Are the sds sheets attached?
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6.9 - Is the hose stored correctly on the wall?
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6.10 - Are the steps up to the platform in safe and useable condition?
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6.11 - Is the cleaning equipment in good condition and stored correctly?
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6.12 - Are the correct manual handling methods being used while handling and loading the lids?
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6.13 - Are the handrails on the platform in a safe condition?
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6.14 - Are all guards, interlocks and safety doors on the machine in safe working condition?
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6.15 - Are the steps from the platform up to the cup loading platform in safe working condition?
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6.16 - Is the platform even with no trip hazards?
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6.17 - Are E-stops easily accessible ?
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6.18 - Are the correct manual handling methods being used while handling the cups and boxes ?
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6.19 - Are the steps from the platform down to walkway in a safe and usable condition?
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6.20 - Are the chemicals at the foaming station stored correctly, labelled and are sds sheets attached?
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6.21 - Is the emergency evacuation plan accessible ?
Sign Off
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HSR representative
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HSR representative
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Auditor's signature
