WPI - Packaging Area 3. - duplicate

• Audit title. Eg. Joe blogs WPI

• Conducted on

  Date

• Person conducting audit

• Personal involved

1.0 - Previous inspection

• Add any actions raised that have not been completed from previous inspection. (Check action register)

General items to look for while conducting your audit.

• PPE worn correctly?

  Yes

  No

  N/A

• Safety boots in good condition?

  Yes

  No

  N/A

• Correct manual handling techniques used?

  Yes

  No

  N/A

2.0 - Start at L10 packing conveyor. (Turn sharp right as you enter through sliding doors)

• 2.1 - Is fire extinguiser # 20 accessible, tag in date and easily identified?

  Yes

  No

  N/A

Walk towards L10 paletiser

• Is the floor area in good condition? Uncluttered, paint not flaking, good drainage and walkways clearly marked in yellow?

  Yes

  No

  N/A

• Are all lights working? Is there sufficient light?

  Yes

  No

  N/A

• 2.1 - Is fire extinguiser # 19 accessible, tag in date and easily identified?

  Yes

  No

  N/A

• The pole between the lidder and the printer- Do leads into the 3 power outlets have up to date tags? Are they in a safe workingt condition?

  Yes

  No

  N/A

• Is the emergency exit light above the sliding glass doors illuminated?

  Yes

  No

  N/A

• Yes

  No

  N/A

Now walk around palletiser

• Is the walkway around the palletiser clear and marked in yellow?

  Yes

  No

  N/A

• Are the steps and platform at the palletiser in a safe condition to use?

  Yes

  No

  N/A

• Are the e-stops easily accessed and identified?

  Yes

  No

  N/A

• Is the floor area in good condition? Uncluttered, paint not flaking, good drainage and walkways clearly marked in yellow?

  Yes

  No

  N/A

Now walk to lidder and box maker

• Are e-stops and guard interlocks accessible, clearly identified and working? (Ask operator)

  Yes

  No

  N/A

• Is 5s being practised in the area?

  Yes

  No

  N/A

• Are there any pinch points on conveyors that are a hazard for the operator?

  Yes

  No

  N/A

• Are the arms that hold the cardboard on the lidder and box maker clearly marked in yellow and covered in foam?

  Yes

  No

  N/A

Now walk to area between work station and filler room wall

• Is the work station ergonomically safe? (Chair and table in good condition)

  Yes

  No

  N/A

• Are there any pinch points on conveyors that are a hazard for the operator?

  Yes

  No

  N/A

• Are e-stops and guard interlocks accessible, clearly identified and working? (Ask operator)

  Yes

  No

  N/A

• Are the steps over the conveyor safe to use? (Check treads and rails)

  Yes

  No

  N/A

• Is the floor area in good condition? Uncluttered, paint not flaking, good drainage and walkways clearly marked in yellow?

  Yes

  No

  N/A

• Is 5s being practised in the area?

  Yes

  No

  N/A

• Is fire extinguiser # 21 accessible, tag in date and easily identified?

  Yes

  No

  N/A

• Are the power leads on the printer and sleever tagged and in a safe condition?

  Yes

  No

  N/A

• Are all lights working? Is there sufficient light?

  Yes

  No

  N/A

• Is the cleaning equipmenmt stored correctly?

  Yes

  No

  N/A

• Is the emergency number next to the phone?

  Yes

  No

  N/A

• Yes

  No

  N/A

Now enter the fill room of Line 10 Hassia. Start at the window and walk around to the non operator side of the machine.

• Is the floor area in good condition? Uncluttered, paint not flaking, good drainage and walkways clearly marked in yellow?

  Yes

  No

  N/A

• Are e-stops and guard interlocks accessible, clearly identified and working? (Ask operator)

  Yes

  No

  N/A

• Is the emergency light above door illuminated?

  Yes

  No

  N/A

• Is the cleaning hose stored correctly?

  Yes

  No

  N/A

• Is the lead to the power point tagged and in a safe condition?

  Yes

  No

  N/A

• Is the work station ergonomically safe? (Chair and table in good condition)

  Yes

  No

  N/A

• Are the power leads on scales tagged and in a safe condition?

  Yes

  No

  N/A

• Are the small steps in a safe condition?

  Yes

  No

  N/A

• Are both entries and walkways kept clear?

  Yes

  No

  N/A

• Are the electrical cabinets locked?

  Yes

  No

  N/A

• Are all lights working? Is there sufficient light?

  Yes

  No

  N/A

• Does the chemical station have the correct SDS attached.

  Yes

  No

  N/A

• Does the ink trolley have the correct SDS attached for the inks and solvents being used?

  Yes

  No

  N/A

• Is the 2nd work station ergonomically safe? (Chair and table in good condition)

  Yes

  No

  N/A

• Are the power leads on scales tagged and in a safe condition?

  Yes

  No

  N/A

• Is fire extinguiser # 43 accessible, tag in date and easily identified?

  Yes

  No

  N/A

• Is the cleaning equipment stored correctly?

  Yes

  No

  N/A

• Is 5s being practised in the area?

  Yes

  No

  N/A

• Is the hoist and straps that are used for lifting cup base, tagged and in safe condition ?

  Yes

  No

  N/A

• Is the emergency exit sign above sliding door illuimnated?

  Yes

  No

  N/A

• Are both the eye wash and shower hose station in a safe and working condition?

  Yes

  No

  N/A

• Are the correct manual handling techniques being used?

  Yes

  No

  N/A

• Crane isolator on wall. Tag

  Yes

  No

  N/A

• Is the crane/hoist isolator on the wall tagged and in a safe condition?

  Yes

  No

  N/A

• Is the floor area in good condition? Uncluttered, paint not flaking, good drainage and walkways clearly marked in yellow?

  Yes

  No

  N/A

• Has the cleaning hose been stored correctly?

  Yes

  No

  N/A

• Are all e-stops and interlocks accessible and working? (Ask operator)

  Yes

  No

  N/A

• Are the small steps in safe condition?

  Yes

  No

  N/A

• Are all storage Containers labelled correctly? (ink bottles and solvents etc)

  Yes

  No

  N/A

• Are all of the lights working?

  Yes

  No

  N/A

• 4.5 - Are PPM,s easily accessible and up to date?

  Yes

  No

  N/A

• Has the operator been signed off as compitant to run the machine.

  Yes

  No

  N/A

• 4.6 - Is cleaning equipment stored neatly?

  Yes

  No

  N/A

• Comments

Now go into the L8 Hassia fill room. Start from the lidding roller end of the machine and walk around the machine to the exit door on operator side.

• Lights

  Yes

  No

  N/A

• Floor

  Yes

  No

  N/A

• Lead to mondo mixer

  Yes

  No

  N/A

• Steps for lids

  Yes

  No

  N/A

• 5s

  Yes

  No

  N/A

• Guard interlocks

  Yes

  No

  N/A

• Hoist

  Yes

  No

  N/A

• Crane isolator

  Yes

  No

  N/A

• Eye wash shower

  Yes

  No

  N/A

• Exit light

  Yes

  No

  N/A

• Chem station

  Yes

  No

  N/A

• Fire ex 169

  Yes

  No

  N/A

• Scale and bug lead

  Yes

  No

  N/A

• Work station

  Yes

  No

  N/A

• Ink solvents

  Yes

  No

  N/A

• Esposito interlocks

  Yes

  No

  N/A

• Small steps

  Yes

  No

  N/A

• Elec cab

  Yes

  No

  N/A

• Hose

  Yes

  No

  N/A

• Exit sign

  Yes

  No

  N/A

• Cleaning equip

  Yes

  No

  N/A

• Manual hand

  Yes

  No

  N/A

• Yes

  No

  N/A

• Yes

  No

  N/A

• Yes

  No

  N/A

Section B - Fruche Hassia Filling and Packaging

• Chem stat

  Yes

  No

  N/A

• Lead for cooler

  Yes

  No

  N/A

• Spill kit

  Yes

  No

  N/A

• Emerg ph no

  Yes

  No

  N/A

• 3.6 - Are Leeds,

  Yes

  No

  N/A

• Floors

  Yes

  No

  N/A

• Fire ex 25

  Yes

  No

  N/A

• Fire hose 10

  Yes

  No

  N/A

• Stops estop cord

  Yes

  No

  N/A

• Work station

  Yes

  No

  N/A

• Pinch points

  Yes

  No

  N/A

• 3.13 - cleaning equip on table

  Yes

  No

  N/A

• 3.14 - Are safety guards and interlocks on machines working?

  Yes

  No

  N/A

• 3.15 - Are E-Stops visible and accessible?

  Yes

  No

  N/A

• Foam on box maker and lidder arms

  Yes

  No

  N/A

• Estop sand inter

  Yes

  No

  N/A

• 4.1 - Light fittings clean & in good condition

  Yes

  No

  N/A

• Elec cab

  Yes

  No

  N/A

• Manual hand

  Yes

  No

  N/A

• Ppm

  Yes

  No

  N/A

• Lights

  Yes

  No

  N/A

• Estop palletiser

  Yes

  No

  N/A

Palletiser

• Ppm

  Yes

  No

  N/A

• 5.3 - Is 5s being practised?

  Yes

  No

  N/A

• Yes

  No

  N/A

• Yes

  No

  N/A

• Yes

  No

  N/A

Walk around palletiser

• Walkway

  Yes

  No

  N/A

• At back of printer cables and tags

  Yes

  No

  N/A

• Ink cab

  Yes

  No

  N/A

• Yes

  No

  N/A

Section C - Hotroom

3.1 - Safety

• 3.2 - Emergency numbers displayed in area (on walls/phones)

  Yes

  No

  N/A

• 3.3 - Emergency exit light operable

  Yes

  No

  N/A

• 3.4 - floor surface even & uncluttered

  Yes

  No

  N/A

• 3.5 - Work height correct for the type of work & the employee

  Yes

  No

  N/A

• 3.6 - Are Leeds, plugs, sockets and switches in good condition?

  Yes

  No

  N/A

• 3.7 - SDS available for all chemicals used within area

  Yes

  No

  N/A

• 3.8 - All containers labelled correctly? Decanted chemicals also labelled

  Yes

  No

  N/A

• 3.9 - Tasks designed to prevent overuse syndrome? (Breaks included)

  Yes

  No

  N/A

• 3.10 - Good condition of chairs? (Five star bases.)

  Yes

  No

  N/A

• 3.11 - Power leads tagged & tested ( current)

  Yes

  No

  N/A

• 3.12 - Are yellow walkways clearly marked?

  Yes

  No

  N/A

• 3.13 - Entry and walkways kept clear?

  Yes

  No

  N/A

• 3.14 - Are safety guards and interlocks on machines working?

  Yes

  No

  N/A

• 3.15 - Are E-Stops visible and accessible?

  Yes

  No

  N/A

• 3.16 - Is PPE correctly worn by operators?

  Yes

  No

  N/A

• 3.17 - Are safety showers and eyewash stations working?

  Yes

  No

  N/A

• Comments

4.0 - Quality

• 4.1 - Light fittings clean & in good condition

  Yes

  No

  N/A

• 4.2 - Enough bins/emptied regularly

  Yes

  No

  N/A

• 4.3 - Work benches/desks clear of rubbish/clutter

  Yes

  No

  N/A

• 4.4 - Desks cabinets in good condition (no damage)

  Yes

  No

  N/A

• 4.5 - Are PPM,s up to date and visible?

  Yes

  No

  N/A

• 4.6 - Is cleaning equipment stored neatly?

  Yes

  No

  N/A

• 4.7 - Are hoses neatly rolled up?

  Yes

  No

  N/A

• 4.8 - Steps stairs and platforms in good condition?

  Yes

  No

  N/A

• 4.9 - Racking, shelving and storage areas neat and in good condition?

  Yes

  No

  N/A

• Comments

5.0 - Environment

• 5.1 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)

  Yes

  No

  N/A

• 5.2 - All waste being separated

  Yes

  No

  N/A

• 5.3 - Is 5s being practised?

  Yes

  No

  N/A

• 5.4 - Is area well ventilated?

  Yes

  No

  N/A

Sign Off

• On site representative

  Sign

• Auditor's signature

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