0. Leadership Team Mitigation

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Pre Audit Start Up

• Audit Start Time

  Date

• Last period Auditor:

  Harald

  He Wei

  Jinmao

  Wu Juchang

  Li Yunchuan

• Issues raised from last audit period

Packaging

• Number of workers physically in the Packaging cell

• Total Number of units waiting for packaging

• Paint on the units is dry, well applied and free of streaks, smears and drips

  Yes

  No

  N/A

• Units being packaged match the work orders and packing slips

  Yes

  No

  N/A

• Covers and name plates are properly attached, screws completely tightened, and free of bends, scratches, chips and paint residue.

  Yes

  No

  N/A

• Proper paperwork is packaged with the product

  Yes

  No

  N/A

• Product is fastened to the crate properly

  Yes

  No

  N/A

• Notes (Gaps):

Painting

• Number of workers physically in the Paint cell

• Total number of units waiting for paint

• Paint coverage is uniform and consistent across all surfaces.

  Yes

  No

  N/A

• Name plates, motor mounts, and covers are free from paint and over-spray.

  Yes

  No

  N/A

• Notes (Gaps):

Testing

• Number of workers physically present in testing cell

• Upon arrival was a unit being tested (if yes record unit serial number)

  Yes

  No

  N/A

• Number of units waiting for test

• Total number of units tested for current day

• Number of failures at testing for current day

• Reasons for Failures

• Evidence can be shown that sampling adheres to GBT 2828

  Yes

  No

  N/A

• Failed pumps can be traced back to production lot from which it was produced

  Yes

  No

  N/A

• Number of units in Testing Quarantine queue.

• Status of untested pumps in current batch

  Released

  Tagged on Hold

• Notes (Gaps):

Rework Queue

• Total number of units in rework queue

• Causes for each rework unit have been identified

  Yes

  No

  N/A

• There is a specific action item owner for each rework unit

  Yes

  No

  N/A

Assembly

• Number of workers physically present at the cell

• Work instructions are visibly posted and followed

  Yes

  No

  N/A

• Full time QA is present in the cell and can show evidence of continuing inspections.

  Yes

  No

  N/A

• Total number of units planned through current hour

• Total number of units assembled through current hour

• Root Causes for over / under achievement documented and understood

  Yes

  No

  N/A

• Yellow cards are completed properly in sync with the current operation

  Yes

  No

  N/A

• Notes (Gaps):

Material Kitting

• Number of complete kits on the shop floor

• Kits are complete to include impellers and motors

  Yes

  No

  N/A

• There is only one kit to a square ( no multiples / batching)

  Yes

  No

  N/A

• QA can provide evidence that current day's kits have been inspected

  Yes

  No

  N/A

• Notes:

Audit Period Results

• Number of units assembled for audit time period

• Number of units tested for audit time period

• Number of units painted for audit time period

• Number of units packaged for audit time period

• Notes (Gaps / Defects):

Total Delinquency number

• Time Relieved by next Auditor

  Date

• Signature:

  Sign