Information
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24 January 2014
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Amanda Schwede
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Tony Comerford, Barry Eykyn, Samantha Sturzaker, Justin Cribb, Katie Cambourne, Judith Czarnocki, Cate Laviron, Katie Finlayson, Mae Wipaki, Barry Seaman (Linfox), Mandy Tipa (Linfox), Garry Althaus (Allpest)
Policy & Stop Work Authority
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
Quarantine Management Plan
AUSPERXX-QUA-MPL-008
Contractor Environmental Management Plan
AUSPERXX-ENV-MPL-014
Stop Work Authority Statement
AUSPERXX-HSS-GUI-017 -
Is the Agility and KJVG Policy & Stop Work Authority displayed in crib rooms and offices?
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Is the Policy included in the induction process?
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How are Agility personnel advised of their right to Stop Work and what is the<br>process?<br>
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take photo of the necessary evidence against the question
IIF
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
IIF Management Plan
AUSPERXX-OPG-MPL-006
Health, Safety And Security Management
G1-TE-H-0000-SPC2502Rev 3 -
Have all employees been inducted into the IIF program at the commencement of their employment?
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Has the IIF Action Team and IIF Steering Committee been established and are they represented by both the Company and Agility?
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Have all managers and supervisors completed the 2 day IIF Commitment Workshop?
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Have all Supervisors / Superintendents attended the 2 day IIF Gorgon Leadership training?
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Have relevant Contractor’s Management personnel attended the Gorgon Leadership Workshop?
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Has Agility Project milestones and team recognition been acknowledged on a regular basis?
Hazard Reporting and Communication
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HSS Management Plan
AUSPERXX-HSS-MPL-002 Rev 13
Specification for Health, Safety & Security Management
G1-TE-H-0000-SPC2502 Rev 3
Behavioural Based Safety
G1-PP-DWN-PRC-KH250044Rev 2 -
Has step back 5x5, JHA and TSTO training been provided to all employees?
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Have the TSTO been performed
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Has HIRC training been provided to all employees?
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Are all BBS training data entered into the Company’s training database (LMS)?
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Other Information / Questions
Work Method Statements
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
Work Method Statements
G1-PP-DWN-PRC-KH250064 -
Have WMS been developed for all areas and activities? <br><br>
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Has a register been developed to record changes and has Agility and HSS reviewed the WMS on an annual basis?
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Have the hazards identified in the HAZID been incorporated into the WMS for all areas? (HSS, Quarantine and Environment)
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Have the WMS's been submitted to Client for all new (Revision 0) WMS? (Agility, Patrick, Linfox and Termico)
- Agility
- Patrick
- Linfox
- Termico
JHA
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
System Procedure JHA
G1-PP-DWN-PRD-KH250001
Job Hazard Analysis
G1-PP-DWN-FRM-KH200006 -
Are all JHA current and signed by relevant supervisors and employees?
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Are JHA available at work stations adjacent to the WMS and SOP?
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Does the JHA include Environmental hazards and their mitigation for that task?
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Have all JHAs been reviewed weekly and revised (Rewritten) fortnightly?
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Add media
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Are all sign on sheets for JHAs for the current revision?
MSDS
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
HSS Chemical Management Procedure
G1-PP-DWN-PRC-KH150087 -
Are the MSDS current and cover all chemicals stored on site?
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Are all chemicals stored on site approved through ChemAlert?
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Have all relevant personnel been trained in safe handling of hazardous substances?
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Are personnel trained in Spill Response?
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Does Agility maintain a Hazardous Materials/Substances Inventory and register which is updated on a weekly basis?
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Have all personnel in the storage, use, handling, transport and disposal of Hazardous Materials and Substances been provided with awareness training in Hazardous Substances?
Legal
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
Listing of Applicable Laws, Regulations, Codes and Standards
G1-NT-PLNKZ100004
Quality Management Plan
AUSPERXX-QAL-MPL-003 -
How are legal requirements made available to all Agility personnel?
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Is the register of relevant Laws, Acts current and up-to-date? As per the corresponding management plan.
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Is the Legislative Register up to date?
Organisation
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Does Agility have a CURRENT Organisational Chart?<br><br>
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Has Agility provided to Company a list of HSES professionals and their work experience?
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Have the HSES Manager and Advisors the minimum qualifications for their position?
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Has approval been sought for HSE Professional?
Meetings
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
Health, Safety and Security Management
G1-TE-H-0000-SPC2502 -
Are daily prestart meetings held for all employees and are positive Health and Safety, Quarantine and Environment issues discussed at these meetings?
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Are toolbox meetings conducted each week (individually or included in pre-start) and minutes recorded?
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Are Quarantine toolboxes conducted every two months with 100% attendance?
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Are monthly meetings held at each work site to review the site specific<br>HSS Work Plans with Company and Agility and are minutes recorded?
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Does the H&S Committee meeting agenda include the review of site specific work plans, data from workplace inspection reports, task observation (TSTO) summaries, LPI's, HAZOB / HIRC summaries and incident / injury data to identify improvement activities? <br>
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On the dedicated Health and Safety noticeboards, does Agility contribute H&S notices and bulletins?
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Does Agility participate in 6 monthly H&S surveys of all employees?
HSS Committee
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Does the HSS Committee comprise of Ops Manager, Elected H&S Reps and HSES Advisors?
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Have the H&S Reps the required training?<br><br>
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Have HSRs been registered with Worksafe WA and has a list of HSRs <br>been provided to the regulator under the Commonwealth <br>Work Health & Safety Act 2011?
Communication
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Are Safety Notice boards updated with health hazards, safety initiatives, recent HSS incidents?
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Are Lessons Learnt from incident investigations, HIRC cards, BBS cards presented during Pre-start meetings, and toolboxes
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Are lessons learnt shared with other bases?
Loss Prevention Inspections
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 Rev 12
Loss Prevention Inspections
G1-PP-DWN-FRM-KH200008 Rev 7
Health & Safety Procedure Loss Prevention Inspections
G1-PP-DWN-PRD-KH250014 -
Have LPIs been completed as per schedule? Have close out actions been implemented and in a timely manner?
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Have the managers/supervisors/site personnel completed the required number of LPIs each month?
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Has LPI schedule been developed?
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Are the relevant LPIs being conducted as planned?
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Are LPIs being completed by all Contractor’s Supervisors, including Pest Control service provider?
Fitness for Duty
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
Smoke Free Workplace
AUSPERXX-HSS-WIN-049
Fitness for Duty
G1-PP-DWN-PRC-KH250022
Agility Drug & Alcohol Policy
AUSPERXX-HSS-WIN-045
Noise Control and Hearing
G1-PP-DWN-PRD-KH250004
Manual Handling Procedure
G1-PP-DWN-PRD-KH250027 -
Has D&A testing been conducted on 5% employees every 3 months?
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Has ergonomic assessment been made to all staff within the first month of employment?
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Has Agility provided a third party provider to train personnel in prevention of musculoskeletal injuries and has this company been approved by Company?
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Has approval been granted by Company (i.e. Company’s physician of Occupational Medicine) for a third party to deliver training in the prevention of musculoskeletal injuries to Stevedoring employees?
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Has Agility implemented an office Repetitive Strain Injury Prevention Program and had it approved by Company?
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Has Musculoskeletal assessments been made to all staff and training scheduled for those identified?
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Has Agility conducted Noise Surveys as required to ensure minimal risk to employees?
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Do employees seek permission form supervisor/manager to take non-scheduled smoke breaks?
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Are smoke breaks restricted to scheduled meal breaks? And if short breaks are allowed, is this being monitored to ensure no loss of productivity?
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Have toolboxes been conducted on the risks of Heat Stress, Sunscreen, Fluid Intake and Heat Stroke?
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Has all Pest controllers employees attended a third party Musculoskeletal Awareness Training?
Documentation
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Are all documents developed numbered and how is this implemented across the base?
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How are documents supervised to ensure the correct revision is at the point of use?
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Have Project procedures and other system documentation been corresponded to Subcontractor?
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Have Document Transmittal Form been completed by Subcontractor and returned to Agility for every documents correspondence?
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Has the Respiratory Protection Plan submitted to Company for approval?
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Has the Agility Injury Management Program been updated to include Patrick’s injury management process, and has this been submitted to Company?
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Has first aid treatment / injury management register been implemented and maintained?
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Has the first aid treatment / injury management register been forwarded to Company HSS Site Manager on a weekly basis?
Subcontractor and Service Providers
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Are the performance of service providers and subcontractors being evaluated on a monthly basis?
Third Party Equipment
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Has all equipment brought onto site the relevant HSS Clearance Certificate and noise surveys?
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Has the Pest Controller submitted a Respiratory Protection Plan that addresses specific requirements (as below)? <br>a) Issuance Registers for Respirators [company form available]<br>b) Fit-test record keeping <br>c) Retention of medical records of respirator users<br>
Vehicles Plant and Equipment
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
Standard Operating Procedure – PSB
AUSPERXX-OPG-MNL-004
Work Procedure Operations of Light Vehicles
G1-PP-DWN-PRC-KH250053
Vehicle Maintenance Request Form
AUSPERXX-OPG-TEM-031 -
Do all vehicles comply with Operation of Light Vehicles work procedure
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Do all plant, equipment have regular maintenance recorded on a schedule which is maintained and kept up to date?
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Are pre-start inspections performed daily and any faults recorded on the maintenance schedule?
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Is the vehicle/plant tagged out of service until repaired?
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Have light vehicles and buses been fitted with wheel nut indicators?
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Have light vehicles and buses been fitted with IVMS?
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Other Information / Questions
Crane
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Reference Documents for this section:
MSCO Crane Safety
G1-PP-DWN-PRC-KH250201 -
Are all cranes inspected by a competent person?
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Has Company approved the crane applications and is all paperwork completed?
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Have visual checks been carried out for daily crane checks?
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Are load plans completed for crane lifts?
PPE
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Reference Documents for this section:
Personal Protective Equipment
G1-PP-DWN-PRD-KH250010 -
Are all employees in the correct PPE?
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Does Agility conduct surveys of the market place to evaluate various types of PPE?
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Is the PPE Register kept up to date?
Working at Heights
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Have all subcontractors that come to site have the Permit to Work approved by Company?
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Are all Permits to Work recorded on the register?
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Do the subcontractors hold a valid licence to perform Work at Heights?
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Are all lanyards and harness test and tagged, dated and colour coded correctly?
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Have subcontractors had AMIO forms completed, before work commences?
SSE (Short Service Employee)
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
Short Service Employee Procedure
G1-PP-DWN-PRC-KH200007 -
Are all SSEs clearly identified and is the Buddy System in place?
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Have all SSE been signed off by their supervisors?
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Are SSEs identified in the JHAs
Employee Training
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
Procedure for Induction and Training
G1-PP-DWN-PRC-KH250043
Workplace Induction Procedure
AUSPERXX-HSS-WIN-033
Health and Safety System Procedure Alcohol and Other Drugs
G1-PP-DWN-PRC-KH250090Rev1
HSS Management
G1-TE-H-0000-SPC2502Rev3
• Nationally accredited Diploma of Business (Frontline management -BSB51004) Unit
of Competency BSBFLM503B – Manage Effective Workplace Relationships; or
• Nationally accredited Certificate III in Business (Frontline Management -
BSB30504)Unit of Competency BSBFLM303B – Contribute to Effective Workplace Relationships; or
• Nationally accredited Certificate IV in Business (Frontline Management - BSB41004) -
Is the Training Plan and training matrix current and up-to-date?<br><br>
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Have all employees completed the familiarisation of SOP for (BASE) and Work Method Statements?
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Have TSTO been completed by all staff (including management) at the required frequency / numbers
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Has a Training Needs Analysis been conducted for all employees?
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Has a VOC been carried out on all employees?
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Have all trainers and assessors the required training certificates (Cert 4 Training & Assess) as a minimum?
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Are VOC being conducted by a third party approved assessor for equipment on site, skilled activities or High Risk Work?
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Have all relevant Agility personnel been challenge tested?
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Are all ATO cards up to date with all competencies and signed by the Ops Manager?
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Have all personnel completed the Gorgon 2 day induction prior to mobilisation?
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Have all personnel completed a site induction?
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Have all personnel received the Induction Handbook?
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Have all personnel completed the assessment questionnaires based on the SOP and Safe Work Procedures?
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Are medical assessments being conducted on all employees prior to mobilisation?
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Have all new personnel completed a site Orientation Induction?
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Has all Patrick’s employees trained for TSTO either through attending Company delivered or approved TSTO course?
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Has ‘PPE’ training been conducted to all employees?
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Has Drug and Alcohol training been delivered to all employees?
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Have all relevant employees (Contractor Leading Hand / Supervisors, HSE Representatives, HSE Personnel) conducted 5 WHY training and / or ICAM training?
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Have all Supervisors completed Frontline Management Training?
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Has an Agility Peer Support Team been established on site? <br><br>
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Have the Peer Support Team members been trained by their EAP?
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Has all relevant personnel required to operate a vehicle on Project work or Project controlled worksite successfully completed a site drive challenge test?
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Other Information / Questions
Fire Prevention
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Are all vehicles and mobile plant fitted with a fire extinguisher which is of correct size and test and tagged correctly?
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Are personnel trained in fire prevention and use of fire extinguishers?
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Are fire emergency drills performed at least twice a year?
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Are all fire extinguishers test and tagged every six months?
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Are monthly visual inspections made to all fire extinguishers and recorded on a checklist?
Reporting and Compliance
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Has Agility maintained all current copies of all licenses and certificates of competencies
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Are H&S KPIs reported to Company weekly and monthly?
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Have Senior Management attended opening and closing meetings of H&S internal audits?
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Are H&S audits conducted at a minimum of two per year?
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Have compliance Audits been conducted with Agility management, <br>Supervisors and H&S personnel?
HSS Inspections
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
HSE Periodic Inspections
G1-PP-DWN-PRD-KH250002
Systems Procedure - Workplace Amenities & Hygiene
G1-PP-DWN-PRC-KH250086 -
Have monthly inspections been carried out and recorded as advised in the H&S Procedure Manual Periodic Inspections?
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Have monthly inspections been carried out and recorded as advised in the H&S Procedure Manual Periodic Inspections?
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Have six monthly inspections been carried out on all electrical equipment and fire extinguishers?
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Has an annual inspection of all office equipment been carried out?
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Have all inspections been recorded on a checklist and register and are being maintained and updated on a regular basis?
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Are the Safety shower and eyewash stations tested, inspected and tagged (RuGBY system) by a competent person?
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Is the Power Tools Register been maintained and up to date (i.e. All Power tools are recorded in the register, inspected and correctly tagged as per the RuGBY system)?
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Other Information / Questions
Incident and Injury Reporting
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
HSES Initial Response Team Procedure
AUSPERXX-HSS-WIN-034
Incident / Injury Hazard Reporting
G1-PP-DWN-PRC-KH250042 -
Has Agility reported all incidents to the Company in a timely manner and participated in incident/injury investigations?
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Has an IRT (Initial Response Team) been formed to discuss and record information on the nature of the incident?
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Has the Operation Management and H&S personnel been presented with the details of the incident?
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Have all H&S personnel completed RCA training?
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Have glove trials been conducted?
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Have Agility ensured service providers using welding, grinding activities <br>have an eye protection program of checking the eyes of persons <br>engaged in these activities?
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Have Agility ensured service providers using crane and scaffolding <br>activities have a Lifting, slinging, crane and scaffolding Awareness <br>program of persons engaged in these activities?
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Are there evidence of glove trials being conducted to identify the optimum glove type for use?
Emergency Response
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002
HSES Initial Response Team Procedure
AUSPERXX-HSS-WIN-034 -
Have Emergency Response procedures been implemented on all sites and has and Emergency Response Team been formulated?
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Has the Emergency Response Team received the required training?
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Have minor emergency drills been conducted on a monthly basis?
Emergency Equipment
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Reference Documents for this section:
HSS Management Plan
AUSPERXX-HSS-MPL-002 -
Have all first aid kits been regularly serviced and maintained on a register?
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Are spill kits serviced and regularly maintained on a register?
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Are spill kits available at all hazardous/dangerous goods storage locations?
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Are 5% of rostered personnel at the site, trained in first aid?
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Are first aid officer posters displayed around site to inform employees who to go to in case of emergency?
Cyclones
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Reference Documents for this section:
Cyclone Response Plan
G1-NT-PLNKH250041 -
Does Agility (including sub-contractors Linfox and Patricks) have a Company approved Cyclone Response Plan?
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Does Agility have enough equipment such as nets, ropes, containers and hold down devices to secure all plant and equipment in the event of a cyclone?
In Closing
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Listed of Opportunities For Improvements in this audit
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Listed of Corrective Actions Requests in this audit
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Currently still CAR's and OFI's still open
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APPROVALS
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Lead auditor name
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Lead auditor signature
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Lead auditor signed dated
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Approved by Project Director
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Project Directors name
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Project Directors Signature
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Date signed by Project Director