06-FOR-HV-274 - Kenworth T909 - C Service

• Date:

  Date

• Make / Model:

• Serial Number:

• Plant Number:

• Service Hours Interval:

• Service Kms Interval:

• Service Hours:

• Service Kms:

• Site conducted

  Select

• Prepared by

CAB ITEMS & SAFETY CHECKS

• Check condition and operation of seat belts

  Select

• Check driver seat functions

  Select

• Check windscreens, side mirrors and mirrors

  Select

• Check wipers and washers

  Select

• Check all gauges and repair as necessary

  Select

• Check and confirm speed limiter accuracy

  Select

• Check function of park brake/door alarm system

  Select

• Check reverse buzzer operation

  Select

• Check A/C and heater operation

  Select

• Check cabin mounts and suspension

  Select

Road Essential Lights

• Check all lights and repair as necessary

  Select

Electrical

• Check and clean battery terminals of corrosion

  Select

• Check battery level

  Select

• Check vehicle earth straps and connections

  Select

Fuel Supply & Return Hoses

• Check over fuel system

  Select

• Inspect tank isolators

  Select

• Check tank bracket torque

  Select

Engine / Fuel System

• Check for any oil leaks

  OK

  Work Performed

  Future Repair Required

  N/A

• Check over fuel system

  OK

  Work Performed

  Future Repair Required

  N/A

• Check and or replace air cleaner elements

  OK

  Work Performed

  Future Repair Required

  N/A

• Inspect engine mounts and hoses

  OK

  Work Performed

  Future Repair Required

  N/A

• Check radiator mount rubbers and stay bars

  OK

  Work Performed

  Future Repair Required

  N/A

• Check coolant level, inspect for leaks and damage

  OK

  Work Performed

  Future Repair Required

  N/A

• Pressure test cooling system

  OK

  Work Performed

  Future Repair Required

  N/A

• Test coolant, adjust if required and record results

  OK

  Work Performed

  Future Repair Required

  N/A

• Inspect all belts, adjust and replace if required

  OK

  Work Performed

  Future Repair Required

  N/A

• Check over exhaust, wiring looms

  OK

  Work Performed

  Future Repair Required

  N/A

• Change engine oil

  OK

  Work Performed

  Future Repair Required

  N/A

• Change engine oil filters and date filters

  OK

  Work Performed

  Future Repair Required

  N/A

• Change fuel filters

  OK

  Work Performed

  Future Repair Required

  N/A

• Change water filter (if required)

  OK

  Work Performed

  Future Repair Required

  N/A

• Clean air flow sensor (Cummins engines only)

  OK

  Work Performed

  Future Repair Required

  N/A

Steering

• Check for steering oil leaks

  Select

• Check steering oil levels

  Select

• Check steering free play and all components

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• Change steering filter

  Select

Ground Level Items

• Carry out visual inspection of vehicle and report

  Select

Chassis

• Check chassis and tighten bolts

  Select

• Grease chassis and turntable

  Select

• Replace any nipples not taking grease

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• Inspect all universal joints

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• Check king pins for wear

  Select

Suspension

• Inspect shock absorber mounts

  Select

• Check air suspension for ride height

  Select

• Drain air tanks for moisture

  Select

Transmission / Clutch

• Check for any transmission oil leaks and clean breathers

  Select

• Inspect transmission for movement in rear bearing

  Select

• Change transmission oil

  Select

• Replace transmission oil filter

  Select

• Take transmission oil sample if required

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• Check and adjust clutch

  Select

Differentials

• Change differential oils and report on metal on plugs

  Select

• Take differential oil samples if required

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• Inspect for leaks and clean breathers

  Select

• Check for free play in input and output bearings

  Select

Brakes

• Change oil in front hubs

  Select

• Check front wheel bearing adjustment (remove outer bearing and check)

  Select

• Adjust all brakes and check for air leaks

  Select
Check brake lining thickness and record

• Brake Position

• Lining Thickness

• Check for movement in wheel bearings

  Select

Vehicle Test

• Carry out shaker and brake test

  Select

• Road test vehicle

  Select

• COMPLETE SERVICE STICKER AND ATTACH TO WIDSCREEN

  Select

Damage and further repairs required

• Description:

Additional Parts Used

• Part Description:

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• Signed:

  Sign

• Date:

  Date