Title Page
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Site conducted
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Conducted on
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Prepared by
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Shop Inspected
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Location
Shop Inspection - AHI
Emergency & Fire
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Are emergency phone numbers posted?
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Is the Emergency Evacuation Route posted?
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Employees know where to gather in case of evacuation?
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Are EXIT signs illuminated and visible?
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All exits and paths are free of obstacles?
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Employees know how and where to get care for injury/illness?
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First Aid kits are stocked (bandages, antibiotic ointment, burn cream)?
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Signs are present for safety equipment?
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Emergency eyewash/shower stations regularly inspected?
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Is clear access (min 3 feet) maintained to emergency eyewash/shower station?
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Fire extinguishers are mounted, readily accessible and not blocked?
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Fire extinguishers inspected monthly?
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Proper clearance of 18" is maintained below sprinkler heads?
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Sprinkler heads are protected from potential physical damage?
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General Work Environment
General Work Environment
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Are all work areas adequately illuminated?
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Are work surfaces kept dry and appropriate means take to assure surfaces are slip resistant?
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Is the ventilation system adequate for the work being performed?
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Are restrooms kept clean and sanitary?
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Are food or beverages consumed only in areas where there is no exposure to toxic materials or hazardous chemicals?
Personal Protective Equipment
PPE
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Are protective goggles or face shields worn when there is any danger of flying particles or chemical splashes?
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Are approved safety glasses worn in areas where there is a risk of eye exposure to flying particles, burns, when working underneath aircraft?
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Is hearing protection worn when and where required?
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Are approved respirators used when needed?
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Are gloves worn where needed for protection from chemicals, material handling, etc.?
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Are safety toe shoes worn when and where required?
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Is all PPE maintained in a sanitary condition and ready for use?
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Is PPE signage adequate for jobs/tasks?
Walking Working Surfaces
Walking Working Surfaces
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Are aisles and passageways kept clear and marked as appropriate?
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Are wet surfaces covered with non-slip materials?
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Are holes in the floor, sidewalk, or other walking surface repaired properly, covered or otherwise made safe?
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Are floor openings guarded by a cover, a guardrail or equivalent on all sides (except stairways or ladder entrances)?
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Are grates over floor openings (floor drains) designed to allow unimpeded foot traffic or rolling equipment?
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Is there safe clearance for walking in aisles where motorized or mechanical handling equipment is operating?
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Are materials or equipment stored in such a way that sharp projections will not interfere with the walkway?
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Are standard guardrails provided wherever aisle or walkway surfaces are elevated 4 feet or more above any adjacent floor or the ground?
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Are all elevated surfaces beneath which people or machinery could be exposed to falling objects provided with standard 4-inch toe boards?
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Is material on elevated surfaces piled, stacked, or racked in a manner to prevent it from tipping, falling, collapsing, rolling or spreading?
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Do all stairways with at least four risers have standard stair rails or handrails?
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Are all stairways at least 22 inches wide?
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Are step risers uniform from top to bottom?
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Are steps slip resistant?
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Where doors or gates open directly on a stairway, is a platform provided so the swing of the door does not reduce the platform width to less than 21 inches?
Ladders & Work Stands
Ladders & Work Stands
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Are ladders maintained in good condition? Not broken, missing rungs, steps or cleats, broken side rails, etc.?
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Are all safety feet in good condition?
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Are ladders in use tall enough for the job?
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When portable ladders are used to gain access to elevated platforms, does the ladder extend at least 3 feet above the elevated surface?
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Are portable metal ladders legibly marked with signs reading "CAUTION - Do Not Use Around Electrical Equipment" or equivalent wording?
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Are work stands used where appropriate?
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Are work stands being used properly (to prevent falls from occurring)?
Electrical
Electrical
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Are all plugs, cords free from splices and insulation in good condition?
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Do all extension cords have grounding conductors?
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Are extension cords or power strips used only temporarily? No daisy chaining?
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Are cords secured so they do not run across pathways, under doors or walls?
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Is the breaker panel accessible with labels identifying the function of each switch?
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Are all unused openings, including conduit knockouts in electrical enclosures and fittings closed with appropriate covers, plugs, or plates?
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Are electrical enclosures, such as switches, receptacles, junction boxes, etc. provided with tight-fitting covers or plates?
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Are GFCIs available for use in wet areas?
Hangar
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Are aircraft appropriately grounded?
Tools & Equipment
Tools & Equipment
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Are tools and equipment in good condition?
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Are appropriate safety glasses, face shields, etc., worn while using tools or equipment that might produce flying materials?
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Are grinders, saws, similar equipment provided with appropriate safety guards?
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Are power tools used with proper shields, guards or attachments as recommended by the manufacturer?
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Are rotating or moving parts of equipment guarded to prevent physical contact?
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Where required, are emergency stop buttons accessible and clearly marked?
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Are all cord connected, electrically operated tools and equipment effectively grounded or of the double insulated type?
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Are portable fans provided with full guards or screens having openings 1/2 inch or less?
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When used for cleaning, are compressed air nozzles reduced to below 30 psi?
Abrasive Wheels
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Is the work rest used and kept adjusted to within 1/8 inch of the wheel?
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Is the adjustable tongue on the top side of the grinder used and kept adjusted to within 1/4 inch of the wheel?
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Do the side guards cover the spindle, nut and flange and 75% of the wheel diameter?
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Are bench and pedestal grinders permanently mounted?
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Is cleanliness maintained around grinders?
Material Handling & Storage
Material Handling & Storage
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Is there safe clearance for equipment through aisles and/or doorways as needed?
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Are motorized vehicles and mechanized equipment inspected daily or prior to use?
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Are dock boards used when loading/unloading operations are taking place between vehicles and docks?
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Are trucks and trailer secured from movement during loading and unloading operations?
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Are securing chains, ropes, or slings adequate for the job?
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Are chains, ropes, or slings inspected before use?
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No one is allowed to stand underneath the load when hoisting material or equipment?
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Are materials stored to prevent falls and spills?
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Are storage containers labeled with contents?
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Racking and shelving systems have no damage that could impact the structural integrity?
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Are storage racks secure from movement/shifting?
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Where applicable, are storage racks protected from being struck by lift trucks and/or order pickers?
Hazardous Chemicals
Hazardous Chemicals
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Are chemical containers properly labeled, including secondary containers?
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Are approved containers and tanks used to store and handle flammable and combustible liquids?
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Are flammable liquids kept in closed containers when not in use?
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Are flammable cabinets used properly? No cardboard, stored quantity matches cabinet size, no open containers, etc.).
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Are all connections on drums vapor and liquid tight?
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Are chemicals separated by hazard class (acids, bases, flammables, etc.)?
LPG Tanks
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Is liquid petroleum gas (LPG) stored, handled and used in accordance with safe practice standards?
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When stored inside, LPG containers are not located near exits or stairways or in areas normally used for the safe exit of people?
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Are LPG containers stored so as to minimize exposure to excessive temperature rise, physical damage or tampering by unauthorized persons?
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Are "NO SMOKING" signs posted on LPG gas tanks and in areas where flammable or combustible materials are stored or used?
Compressed Gas Cylinders
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Are compressed gas cylinders properly stored, kept from falling? (Use of chains is acceptable).
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Are compressed gas cylinders properly segregated? (i.e., Oxygen separate from Acetylene)
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Are all cylinders properly labeled with contents?
Spray Operations
Spray Operations
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Is a clear space of not less than 3 feet on all sides of the spray paint booth kept free from storage or combustible construction?
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Is adequate ventilation provided before spraying operations are started?
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If used to illuminate spray areas, are portable lamps suitable for use in a hazardous location?
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Is approved respiratory equipment provided and used when appropriate, during spraying operations?
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Is respiratory equipment used properly? For example, if an employee is wearing a half facepiece respirator, is the employee clean shaven to ensure a proper face seal?
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Are "NO SMOKING" signs posted in spray areas, paint rooms, paint booths and paint storage areas?
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Is the spray area kept clean of combustible residue?
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Are fire control sprinkler heads kept clean?
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When used, is infrared drying apparatus kept out of the spray area during spraying operations?
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Is the booth completely ventilated before using the infrared drying apparatus?
Fueling
Fueling
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Are fueling operations performed to minimize spilling?
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When spillage occurs during fueling operations, is the spilled fuel cleaned or evaporated completely, or are other measures taken to control vapors before starting the engine?
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Are open lights, open flames, sparking or arcing equipment prohibited near fueling operations?
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Is smoking prohibited in the vicinity of fueling operations?
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Are aircraft properly grounded during fueling operations?
Covid-19 Response
Covid-19 Response
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Do shared spaces (conference rooms, meeting rooms, break rooms, etc.) and other common areas have hand sanitizer and cleaning supplies available for use?
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Are high touch areas, such as door knobs, etc. disinfected throughout the day?
Other Safety Items
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Are there any visible insects, such as ants, bees, wasps, roaches, etc.?
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Is there any visible Foreign Object Debris (FOD): trash, plastic bags, etc. that could impact aircraft in maintenance, in flight, during ground runs, etc.?