ALI Lift Inspection

• Site conducted

  Select

• Customer Name

• Customer Address
  Address

• Bay Number

• Manufacturer

  Select Challenger Rotary Wheeltronic Forward BendPak Other

  • Challenger
  • Rotary
  • Wheeltronic
  • Forward
  • BendPak
  • Other

• Manufacturer Address

• Serial Number (If not available enter N/A)

• Model Number (If not available enter N/A)

• ALI Certification Serial Number

• Rated Load Capacity

• Inspected on

  Date

• Inspector

5.6.2.1 - Record Location of Manufacturer Instructions or generic instructions

• Manufacturer Instructions

  Select Installation Instructions Operation Instructions Inspection Instructions Maintenance Instructions Or equivalent (ANSI/ALI-ALOIM-"Blue Book")

  • Installation Instructions
  • Operation Instructions
  • Inspection Instructions
  • Maintenance Instructions
  • Or equivalent (ANSI/ALI-ALOIM-"Blue Book")

• Location of Manufacturer Instructions

  With Lift

  Office

  Other

• Other location:

• Comments

• Requirements met:

  Pass

  Fail

  N/A

5.6.2.2 - Record location of generic safety instructions.

• Safety Instructions

  Select Lift safety instructions ALI/SM, "Lifting It Right" ALI/ST, "Safety Tips" Equivalent

  • Lift safety instructions
  • ALI/SM, "Lifting It Right"
  • ALI/ST, "Safety Tips"
  • Equivalent

• Identify Equivalent:

• Location of Safety Instructions

  With Lift

  Office

  Other

• Other Location

• Comments

• Requirements Met

  Pass

  Fail

  N/A

5.6.2.3 - Record location & verify current edition of lifting point information.

• Lifting Point Information

  Select ALI/LP-Guide "Quick Reference Guide, Vehicle Lifting Points for Frame Engaging Lifts" Equivalent Other

  • ALI/LP-Guide "Quick Reference Guide, Vehicle Lifting Points for Frame Engaging Lifts"
  • Equivalent Other

• Identify Equivalent

• Identify Year produced

• Identify Location

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.4 Check accessibility & readability of safety warning labels.

• Confirm appropriate lift safety labeling or placarding and report deficiencies (Select appropriate labels)

  Select ALI/WL101, for two post surface mounted lifts ALI/WL200, for surface mounted wheel engaging lifts ALI/WL300, for hinged frame engaging lifts ALI/WL400, for wheel engaging mobile units ALI/WL500 for Inground lifts ALI/WL600, for single post lifts Equivalent

  • ALI/WL101, for two post surface mounted lifts
  • ALI/WL200, for surface mounted wheel engaging lifts
  • ALI/WL300, for hinged frame engaging lifts
  • ALI/WL400, for wheel engaging mobile units
  • ALI/WL500 for Inground lifts
  • ALI/WL600, for single post lifts
  • Equivalent

• Identify Equivalent

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.5 Record the rated load capacity of the lift.

• Rated load capacity of lift:

• Requirements met

  Pass

  Fail

  N/A

5.6.2.6 Record manufacturer name, model number & serial number(s) on Inspection Certificate.

• Verify that the Inspection Certificate records manufacturer name & address, lift model number, serial number & certification serial number (certified lifts only) & lift rated load capacity (Nameplate Information)

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.7 Confirm adequacy of clearances around lift.

• Confirm there is adequate clearances around lift to accommodate
  anticipated service activities and emergency egress, report deficiencies

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.8 Examine all accessible structural components including welds.

• Report any evidence of overloading, misuse or abuse

• Report any permanent deformation or cracks

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.9 Examine electrical components & wiring.

• Report broken or unstranded wires or cables

• Report damaged connectors, jumper wires, missing components or covers

• Verify presence of lockout/tagout provisions

• Confirm appropriate electrical component labeling

• Verify that all electrical lifts are provided with a separate, appropriately sized service

• Verify that all electrical lifts are provided with separate, appropriately sized overload
  protection, rated & set in accordance with local code requirements

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.10 Check the lift controls.

• Verify lift controls are accessible & provide an unobstructed view of the lift, report
  deficiencies

• Verify automatic return to neutral, or off, when released and report deficiencies

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.11 On lifts using runways, check to ensure proper operation of all features.

• Check proper operation of the automatic runway stops

• Check accessibility of manual runway chocks

• Check presence of fixed runway stops

• Check proper operation of the movable runway feature (if present)

• Check the security of the runways

• Check security of the turn tables and/or slipplates (if employed)

• Check the integrity of the anti-slip surface treatment (if used)

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.11 On runway style lifts employing movable jacking or free wheel systems:

• Check proper operation of the jack locating system as well as the support rails

• Verify capacity of any one rolling jack does not exceed capacity limitations set by
  manufacturer

• Verify if multiple jacks are used that the jacks & lift are labeled & instructions properly
  address aggregate capacity per ANSI/ALI ALCTV

• Verify minimum center to center distance of multiple jacks is not less than maximum
  center to center distance of runways unless covered in lift instructions

• The jack or jacks shall be separately inspected as if they were lifts

• Report any deficiencies of the above points

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.12 Check telescoping stops.

• Verify telescoping stops are functioning as intended

• Report improper function or excessive wear

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.13 On lifts requiring swing arm restraints, check for proper function.

• Swing arm restraints shall be inspected by manually applying force
  to extended arm and confirm proper engagement & resistance

• Report improper function, excessive wear or damage

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.14 Check all fastening devices for tightness including floor anchor bolts (report deficiencies).

• Check all fastening devices for tightness, torque value (if specified) & proper fit

• Check all swivel pins for excessive wear, elongation or hole deformation

• Check anchor bolts (if employed) in accordance with the recommendations of the
  anchor bolt manufacturer as provided by the lift manufacturer

• Check all guide rollers, bearing rollers & roller contact surfaces for wear or
  misalignment

• Check axles & rollers for free rotation & secure mounting

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.15 Check exposed surfaces & edges.

• Report burrs, sharp edges or excessive corrosion

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.16 Operate the lift & check the operation of the positive stop & the lift locks.

• Check the operation of the positive stop & the lift locks

• Check to see if the lift locks engage in the fully extended position

• On lifts employing continuous locking systems, check to ensure that the lift locks are
  operational & engage in all intended points

• Confirm proper operation of the lock release mechanisms & the lock reset devices

• Report improper function, excessive wear or damage

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.17 On lifts employing adapters, check condition & proper operation (report deficiencies).

• On lifts employing adapters that contact the vehicle frame, body
  or wheels, check for proper operation of the devices furnished

• Check threads, swivels & over-center stops along
  with surface treatments or pads

• Check adapter over-extension stops

• Check pads for wear & excessive contamination from oil, rust or dirt

• Check extenders/height adapters (if used) to ensure
  they meet manufacturers specifications

• Check extenders/height adapters (if used) that they are
  fully functional & properly labeled for application & capacity

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.18 With a representative vehicle on the lift, check the lowering speed.

• Check lowering speed of the lift from full rise to lift or tire touchdown

• Report lowering speed in feet per minute (fpm) (Inches divided by seconds multiplied by 5)
  Lowering speed shall not exceed 20 feet per minute

• Lowering Speed

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.19 Check all points requiring lubrication (use manufacturer guidelines whenever possible).

• Check to ensure cleanliness & integrity of fittings & presence of lubricant

• Report points in need of lubrication & damaged or missing fittings

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.20 On lifts equipped with lateral synchronization or equalization systems, check the operation of the synchronization or equalization system.

• Check the operation of the synchronization/equalization
  system by running the lift through its full excursion

• Report excessive lateral misalignment of the lifting
  contact points, which might impair safe operation

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.21 On lifts incorporating working platforms, railings, & stairways, check the railings & walking surfaces.

• Check to ensure the railings & toe boards are in place & in good repair

• Check that the stair treads & other walking surfaces are free of debris
  or excessive oil & grease

• Check anti-slip features for functionality

• Report any deficiencies of the above points

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.22 On lifts incorporating overhead structures, verify the safety shutoff.

• Report improper operation of the up-over travel shutoff switch

• Report improper operation of the up-over travel shutoff switch

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.23 Inspect all chains & wire ropes (use manufacturer guidelines whenever possible).

• Report excessive slack (possible sign of unusual stretch or wear)

• Inspect the end connections & report excessive corrosion, fatigue, excessive wear,
  connection hole elongation or deformation

• Check wire ropes: Report deformation, kinks, unstranding or reduced diameter; Report excessive corrosion or contamination; Report broken, cut, bent or crushed wires

• Check chains: Report excessive wear on links, pins or side plates; Report deformed, bent, rusted or broken links; Report presence of foreign materials

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.24 Check the tracking & level winding of wire ropes & chains.

• Check the tracking & level winding of wire ropes & chains upon drums & pulleys or
  sprockets

• Check for excessive wear on the bearing surfaces & on the edge guide surfaces

• Check for free rotation of pulleys & sprockets

• Report any deficiencies of the above points

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.25 Report unguarded pinch points.

• Report unguarded pinch points & report those that are unprotected by appropriate
  guards or instructions

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.26 Confirm single point operation of multiple powered posts.

• Check multiple powered posts to confirm operation from only one position at a time
  and report deficiencies

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.27 Report water in sub-floor pits or enclosures.

• Report water in sub-floor pits or enclosures

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.2.28 Check all accessories for construction & labeling.

• Check all accessories used on the lift for proper labeling to assure construction
  meets manufacturer specifications

• Check suitability for the application & certification for use with the specific lift

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.1 Check all accessible piping, tubing, hose, valves & fittings. Review lift oil consumption records.

• Check the plunger, piston rod or ram element glands of the hydraulic cylinders for
  cracks & verify the manufacturer specified torque requirements (if any)

• Report any hydraulic or air leaks

• Report oil type.

• Oil Type:

• Review lift oil consumption records

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.2 Operate lift through full travel & observe.

• Operate lift through full travel & observe if lift travels smoothly while raising &
  lowering

• Inspect the plunger, piston rod or ram element of the hydraulic cylinder(s) & report
  gouges, scoring, corrosion, pitting, cracks or other blemishes

• If the lift is equipped with an air exhaust valve, report the presence of oil mist when
  lowering

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.3 With lift loaded, stop the load at midpoint of travel & observe.

• With lift loaded, stop the load at midpoint of travel & report slow downward drift

• Check the plunger oil seal & report leakage of oil or air

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.4 Check with operator to ascertain any unusual operating characteristics.

• Check with the operator & report if lift slowly rises over night when not in use

• Check with the operator & report if there has been any problem in lifting the rated
  load capacity

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.5 On lifts which incorporate floor/trench covers, verify the proper operation.

• Improper operation or missing covers shall be reported

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.6 On air-oil lifts check for low oil control.

• Report the absence of the low oil control or shut off device

• Report absence of controlled access to air-oil tank

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.7 Confirm cylinder venting provisions.

• Confirm cylinder has means to vent trapped air

• Record venting provisions type (manual or self-bleeding)

• Venting Type:

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.8 Confirm rotation prevention device on single post lifts.

• Confirm presence of non-rotating device

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.9 On lifts utilizing pumping units, confirm adequacy of oil level at fully raised position.

• Confirm adequacy of oil level at fully raised position

• Report pump cavitation, oil foaming or oil contamination

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.3.10 Check integrity of tamper resistant seals on relief valves.

• Verify presence of relief valve

• Verify relief valve has means to indicate tampering

• Verify that the tamper resistant seals have not been broken or tampered with
  (Report broken seals or evidence of tampering)

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.4.1 Check for the presence of slack suspension wire rope or slack suspension chain sensing system.

• Report absence of such system

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.4.2 Check the operation of screw drive systems. Check for proper lubrication.

• Report excessive wear on the main load nuts by following manufacturers
  recommended inspection procedures

• Check & report in comments of deficient lubrication be it either manual or automatic

• Report excessive wear & the presence of metal filings or particles in lubricant

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.4.3 Check screw drive systems for proper operation of the follower or safety nut.

• Check for proper operation of the follower or safety nut

• Ensure that the electrical shutoff switch is operative (if included) or check for the
  presence & proper operation of any other drive nut failure warning device

• Refer to manufacturer's recommended procedures & report any deficiencies
  observed

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.4.4 Run the lift through its full cycle & check for shutoff at top & bottom of travel. Check the operation of multiple screw systems.

• Run the lift through full cycle & check for shutoff at top & bottom of travel

• Observe the operation of the synchronization of multiple screw systems whether it be
  mechanical or electrical

• Check operation of the device which provides for shutdown in the event of
  malfunction of any of the screw systems (see manufactures guidelines)

• Report any deficiencies observed of the above points

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.4.5 On mobile wheel engaging lifts, check the mobility of the individual units.

• Check the mobility of the individual units

• Confirm the units cannot be moved when loaded

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.6.1 Check all accessible piping, tubing, cylinders, air bags, bellows, hose, valves & fittings for leaks.

• Report any air leaks

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.6.2 With lift loaded, stop the load at midpoint of travel & observe.

• Report slow downward drift

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.6.3 Check with operator to ascertain any unusual operating characteristics.

• Report if lift slowly rises over night when not in use

• Report if there has been any trouble in lifting the rated load capacity

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.6.4 Confirm presence of pressure regulator in supply line.

• Report absence of pressure regulator in supply line

• Comments

• Requirements met

  Pass

  Fail

  N/A

5.6.6.5 Inspect air bag or bellows for damage.

• Report damage due to weld sparks, grinding particles, cuts and abrasions

• Comments

• Requirements met

  Pass

  Fail

  N/A

Acceptance of Terms and Conditions of Inspection - This lift inspection is not intended as a guarantee against failure, malfunction, or misuse. Its purpose is to verify that the lift has been maintained in a reasonable and safe manner and that the supporting documents supplied by the manufacturer are accessible to the operator to assist in the safe operation of the lift and to call to the repairs that may be needed to correct existing or potential malfunctions where such can be determined by visual and ordinary examination methods. The inspector or the inspector's company assumes no liability for the use, operation, management or control of this lift. The inspector or inspector's company will NOT BE HELD LIABLE for ANY failures, injuries, or damages relating to the operation of this lift. The signature below acknowledges these statements and releases the inspector and his company form ANY liabilities relating to the above noted lift.

• Inspection #

• Date Inspected

  Date

• Lift Inspector

  Sign

• Authorized Customer

  Sign