Page 1: Initial questions
PPM Details
-
Site Name
-
Solarvista Job Number
-
Verisae WON
-
Conducted on
-
Prepared By
PPM Tasks
- Pack
-
System ID
-
Asset Number
-
Manufacturer
-
Model Number
-
Date Of Manufacturer
-
Number of discharge pressure relief valves
-
Make of PRV
-
Model of PRV
-
Pressure
-
Date of Expiry
-
Number of Intermediate pressure relief valves
-
Make of PRV
-
Model of PRV
-
Pressure
-
Date of Expiry
-
Number of MT Suction pressure relief valves
-
Make of PRV
-
Model of PRV
-
Pressure
-
Date of Expiry
-
Number of LT Suction pressure relief valves
-
Make of PRV
-
Model of PRV
-
Pressure
-
Date of Expiry
Safety Checks
-
Ensure the work area is clear from any obstruction
-
Check the general condition of asset
-
Perform test run to confirm asset is operational
Maintenance Tasks to be Carried out
-
Manually test operation of plant ventilation
-
Confirm correct warning labels are displayed on plant housing and control panels
-
Ensure panel keys are in place
-
Ensure all electrical drawings & manuals are on site, up to date & available to access
-
Confirm isolator engineer interlock is functioning correctly
-
Confirm earthing and continuity to all metal work and sub circuit components
-
Ensure electrical panel and interior of pack casing is clean and free from debris. <br>Confirming trunking covers and electrical cables are tidy
-
Confirm UPS does not have any warning lights lit. Battery needs to be replaced every 3 <br>years. If unable to identify treat as battery requires replacing.
-
Confirm electrical components are not overheating or arcing
-
Using an infra red thermometer record the temperatures. Should not exceed 40 degrees
-
Confirm control voltage is 24vdc
-
Confirm PLC/Controller is operational & staging compressor in/out
-
Compare all plant set points & Parameters against commissioning data and/or <br>manufacturers setting
-
Examine overloads and confirm they are set for 10 % above operational amps. Refer to <br>compressor/motor data plate
-
Confirm all crankcase heaters are operational
-
Confirm operation of housing extract fan, isolate and clean if required using a soft brush <br>(where Fitted)
-
Confirm Invertors are working to manufactures recommendations (Refer to Manual)
-
Confirm all compressor mounts and fixings are in place and secure
-
Confirm service valve connections are secure and leak free. corroding valves should be <br>cleaned and protected
-
For coalescent oil separator test for excessive pressure drop across the internal filter
-
Replace oil filter if excessive pressure drop (For Green and Cool systems also replace seals
in VM7 valves when replacing the oli filter) -
Confirm oil management system is working correctly
-
Confirm oil level is adequate and carry out an oil acid test. Using Acid test kit Wolseley <br>part NO 689102. Label with date carried out
-
Confirm refrigerant level is correct<br>
-
Confirm transducers are reading correctly in correlation with gauges<br>
-
Confirm all Temp probes are in the correct place and secure
-
Carry out a pressure differential test and confirm no filter is present (Suction)
-
Confirm that all Pressure relief valves are correct rating ( Safe operating Limit is on liquid <br>receiver data plate ) & have tags fitted stating date installed. If tag not present or Pressure
-
Ensure all pressure relief valves are connected to blow off lines
-
Confirm main safety switch is fitted and operational with no signs of damage and <br>operation is at correct pressure
-
Confirm pressure vessels are clear of corrosion or damage
-
Confirm there are no signs of damage to insulation to Pressure vessel and heat exchanger
-
Confirm components and pipework are clear of rubbing or damage
-
Leak Test all components & pipework for any leaks. Confirm there are no leaks with an <br>electronic leak detector
-
Perform leak test to confirm valves are sealed
-
Confirm all components and pipework are clear of any signs of accumulation of ice
-
Confirm pack housing has no internal/ external damage
-
Confirm that the rotation of gas cooler fans and the operation of the controllers is correct
-
Confirm all electrical panel doors are closed and pack housing has no internal damage
-
Confirm isolators are engaged with the interlocks
-
Leave work area in a Clean & tidy condition
-
Close and lock Plant Doors ensuring they are secure
-
Confirm pipe brackets and clips are tight and secure
-
Confirm pipe supports are in place
-
Remove any signage used. Return any Keys used to store
-
Confirm on Alarm Panel all fixtures are running to Tesco Specification and are <br>communicating<br>
-
Confirm Battery Status is not in alarm indicated at the top of the screen Replace if <br>required
-
Confirm new linked work orders are raised where defects/damages are found from tasks <br>completed<br>
Signature
-
I confirm all tasks have been completed