Asset Care Corrective Action Process Audit

• Prepared by

• Area

  Select Line 01 Line 02 Line 03 Line 07 Line 08 Line 11 Upstream

  • Line 01
  • Line 02
  • Line 03
  • Line 07
  • Line 08
  • Line 11
  • Upstream

• Asset

  Select CIP plant Preparation Area Product Pans & Equipment Sugar Water Treatment Preform Manufacturing

  • CIP plant
  • Preparation Area
  • Product Pans & Equipment
  • Sugar
  • Water Treatment
  • Preform Manufacturing

• Asset

  Select Blender Blower Filler Capper Conveyors Labeller Shrinkpacker Handle Applicator Pack labellers C30 Palletiser Robot Palletiser Stretchwrapper Pallet Bander Pallet Labeller

  • Blender
  • Blower
  • Filler
  • Capper
  • Conveyors
  • Labeller
  • Shrinkpacker
  • Handle Applicator
  • Pack labellers
  • C30 Palletiser
  • Robot Palletiser
  • Stretchwrapper
  • Pallet Bander
  • Pallet Labeller

• Asset

  Select Blower Airveyors Labeller Filler Capper Conveyors Shrinkpacker Pack Labellers ACMI Palletiser Stretchwrapper Palletiser Labeller

  • Blower
  • Airveyors
  • Labeller
  • Filler
  • Capper
  • Conveyors
  • Shrinkpacker
  • Pack Labellers
  • ACMI Palletiser
  • Stretchwrapper
  • Palletiser Labeller

• Asset

  Select ECC CSW Blender Filler Seamer Conveyors Shrinkpacker Combiner Pack Labellers TSP Divider Pack Conveyors ACMI Palletiser Stretchwrapper Palletiser Labeller

  • ECC
  • CSW
  • Blender
  • Filler
  • Seamer
  • Conveyors
  • Shrinkpacker
  • Combiner
  • Pack Labellers
  • TSP
  • Divider
  • Pack Conveyors
  • ACMI Palletiser
  • Stretchwrapper
  • Palletiser Labeller

• Asset

  Select Blender Filler Capper Blower Conveyors Labeller Shrinkpacker Pack Labellers Handle applicator Sleever ACMI Palletiser Stretchwrapper Robot Palletiser Robot Wrapper Pallet Labeller

  • Blender
  • Filler
  • Capper
  • Blower
  • Conveyors
  • Labeller
  • Shrinkpacker
  • Pack Labellers
  • Handle applicator
  • Sleever
  • ACMI Palletiser
  • Stretchwrapper
  • Robot Palletiser
  • Robot Wrapper
  • Pallet Labeller

• Asset

  Select ECC CSW Filler Seamer Conveyors Multipackers Kisters Pack Labellers H&K Palletiser ACMI Palletiser Stretchwrapper Pallet Labeller

  • ECC
  • CSW
  • Filler
  • Seamer
  • Conveyors
  • Multipackers
  • Kisters
  • Pack Labellers
  • H&K Palletiser
  • ACMI Palletiser
  • Stretchwrapper
  • Pallet Labeller

• Asset

  Select ECC CSW Blender Filler Seamer Conveyors Riverwood Kister Pack Labellers H&K Palletiser Strechwrapper ACMI palletiser Pallet Labeller

  • ECC
  • CSW
  • Blender
  • Filler
  • Seamer
  • Conveyors
  • Riverwood
  • Kister
  • Pack Labellers
  • H&K Palletiser
  • Strechwrapper
  • ACMI palletiser
  • Pallet Labeller

• Task Description.

• Audit Live / Post

  Live

  Post

• Work Order

Knowledge of task executed.

• The technician has had a briefing on the task at hand?

  Select No No briefing but understands the task - 1 No briefing but understands the task - 2 No briefing but understands the task - 3 No briefing but understands the task - 4 Yes, fully briefed and understands the task

  • No
  • No briefing but understands the task - 1
  • No briefing but understands the task - 2
  • No briefing but understands the task - 3
  • No briefing but understands the task - 4
  • Yes, fully briefed and understands the task

• Technician has the required skills & techniques for each task?

  Select No Partly - 1 Partly - 2 Partly - 3 Partly - 4 Trained and experienced

  • No
  • Partly - 1
  • Partly - 2
  • Partly - 3
  • Partly - 4
  • Trained and experienced

• Is the machine tested upon completion of the task?

  No

  Tested without product - 1

  Tested without product with machine running - 2

  Tested with product at normal operating speed

• What action action does the technician do if a defect is found that can not be resolved immediately?

  No action

  Noted the defect on the Work Order, insufficient detail.

  Noted the defect on the Work Order with the correct detail

  Notes the defect on a work order and escalated correctly

• Was the machine left clean and tiody on completion of the task?

  Select No Machine left in an adequate condition - 1 Machine left in an adequate condition - 2 Machine left in an adequate condition - 3 Machine left in an adequate condition - 4 Yes, task is correct

  • No
  • Machine left in an adequate condition - 1
  • Machine left in an adequate condition - 2
  • Machine left in an adequate condition - 3
  • Machine left in an adequate condition - 4
  • Yes, task is correct

• Has the task been completed using all good engineering practices?

  Select No WO is performed functional but still needs follow-up - 1 WO is performed functional but still needs follow-up - 2 WO is performed functional but still needs follow-up - 3 WO is performed functional but still needs follow-up - 4 Completed using good craftmanship

  • No
  • WO is performed functional but still needs follow-up - 1
  • WO is performed functional but still needs follow-up - 2
  • WO is performed functional but still needs follow-up - 3
  • WO is performed functional but still needs follow-up - 4
  • Completed using good craftmanship

Administration

• The line AC Planner or T/L has checked the completed task and area?

  No

  Yes but no evidence of monitoring of possible issues - 1

  Yes but no evidence of monitoring of possible issues - 2

  Completed and signed off.

• WO is correct, fully completed and timely returned to Asset Care Planner?

  No

  Returned but not fully completed - 1

  Returned but not fully completed - 2

  100% completion in a timely manner

• Parts assigned to the work order have been consumed. Tech knows how to complete this task on the ipad?

  No

  Partially consumed, tech not fully aware of process - 1

  Partially consumed, tech aware of process - 2

  All parts consumed, tech fully aware of the process