Information

  • Training Program - Production Master Associate Trainee:

  • Belton Foods, Inc.

  • 2701 Thunderhawk Court Dayton, OH, 45414

  • Trainer:

  • Conducted on

  • Training Program - Production Master Associate Trainee:

  • Training Start Date:

Team Based Communication

  • Given a copy of Belton Foods, Inc Employee Manual.

  • Given a copy of Belton Foods, Inc. Organizational Chart.

  • Description of communication matrix provided.

  • Description of employee expectations provided.

Paperwork

  • Fully understands how to read and interpret the Daily Production Schedule.

  • Demonstrated ability to read and fill out a Product Formula sheet.

  • Demonstrated how to properly fill out all variations of a Load Ticket with proper placement on pallet.

  • Demonstrated how to properly fill out a Tally Record Form.

  • Demonstrated ability to complete Tote/Drum/Pail Log for items filled from tanker.

  • Demonstrated ability to sign paperwork associated with any liquid raw ingredient deliveries and turn into proper office personnel.

  • Demonstrated ability to complete all Master Sanitation Schedules.

Communicaton Skills

  • Demonstrated ability to communicate instructions to other Production Associates clearly, precisely, and in a timely manner.

  • Demonstrated ability to communicate information clearly, precisely, and in a timely manner to all departments including warehouse, laboratory, office, and management personnel.

  • Demonstrated ability to utilize communication tools including notes, ledgers, etc.

Mezzanine

  • Fully understands how to transfer corn syrup, fructose, water, and vinegar into production tanks using flow meters.

  • Fully understands how to properly weigh ingredients used in formulation.

  • Demonstrated ability to formulate product to meet customer specifications.

  • Demonstrated ability to use production related equipment including scales, refractometers, valves, pumps, etc.

  • Demonstrated ability to keep the Mezzanine area clean and orderly throughout the day.

  • Fully understands how to perform accurate daily and monthly inventories of all ingredients.

  • Fully understands duties associated with Master Sanitation Schedule for Mezzanine, including checking CCP's.

Horix Line

  • Demonstrated ability to setup/adjust bottle & box encoders for all products using proper format.

  • Demonstrated ability to setup/adjust orienter for round & square bottles in all sizes.

  • Demonstrated ability to setup/adjust filler for square & round bottles in all sizes.

  • Demonstrated ability to setup/adjust capper for square & round bottles in all sizes.

  • Demonstrated ability to setup/adjust sealer for square & round bottles in all sizes.

  • Demonstrated ability to setup/adjust labeler with correct labels on square & round bottles in all sizes.

  • Demonstrated ability to setup/adjust taper for square & round bottles in all sizes.

  • Demonstrated ability to setup/adjust bag-in-box equipment, including filler & glue machine.

  • Fully understands how to adjust boiler as necessary to keep production running.

  • Fully understands the estimated production times for various products to determine line status.

  • Fully understands the duties associated with Master Sanitation Schedule for Horix Line.

Fogg Line

  • Fully understands how to transfer corn syrup, fructose, and water into production tanks using flow meters.

  • Fully understands how to properly weigh ingredients used in formulation.

  • Demonstrated ability to formulate product to meet customer specifications.

  • Demonstrated ability to use production related equipment including scales, refractometers, valves, pumps, etc.

  • Demonstrated ability to keep the Fogg Line area clean and orderly throughout the day.

  • Fully understands how to perform accurate daily and monthly inventories of all ingredients.

  • Demonstrated ability to setup/adjust bottle & box erectors for various size bottles.

  • Demonstrated ability to setup/adjust labeler for various size bottles.

  • Demonstrated ability to setup/adjust filler for various size bottles.

  • Demonstrated ability to setup/adjust bottle & box coders for various size bottles.

  • Demonstrated ability to setup/adjust capper for various size bottles.

  • Demonstrated ability to setup/adjust tapers for various size bottles.

  • Demonstrated ability to setup/adjust re-torquer for various size bottles.

  • Demonstrated ability to setup/adjust sealer for various size bottles.

  • Fully understands duties associated with Master Sanitation Schedule for Elf Line, including checking CCP's.

Tanker Pad

  • Fully understands how to fill liquid ingredient tanks from tankers and transfer ingredients between tanks when necessary.

  • Demonstrated ability to properly fill totes, drums, and/or pails with raw liquid ingredients from tanker.

  • Fully understands duties associated with Master Sanitation Schedule for Totes/Drums/Pails.

Warehouse

  • Demonstrated ability to fully utilize forklifts & pallet jacks to move product throughout plant.

  • Fully understands how products are arranged in warehouse and how product is to be stored.

  • Demonstrated ability to calculate bottle/cap requirements to meet production needs & place on line in a timely manner.

  • Demonstrated ability to wrap pallets of product based on customer specifications in preparation for shipment.

  • Demonstrated ability to find & deliver product for use as 'Stock In' to meet production demands and follow First In/First Out (FIFO) policy.

  • Demonstrated ability to find & deliver any necessary ingredients to production lines.

  • Demonstrated ability to load/unload trucks based on delivery schedule using forklifts.

  • Demonstrated ability to inspect, correct, & consolidate all pallets as they come in, are stored, and leave the warehouse area.

Notes & Signatures

  • Additional Notes From Trainee:

  • Additional Notes From Trainer:

  • Verification Signature Of Trainer:

  • Validation Signature Of Plant Manager

  • Origination Date: 4/27/2013
    Revision Date: 8/5/2013
    Reviewed Date: 8/5/2013

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